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VEHICLE RECOVERY ELECTRIC 

WINCH

 FITTING INSTRUCTIONS

T-MAX

UTV SERIES

INTRODUCTION

Thanks for your interesting in T-MAX Products, especially the ATW4500, and we sincerely hope that it will 

satisfy you. We not only have the professional capability to design winches but also with comprehensive 

after-sale service. Please do not hesitate to contact us for any further messages or suggestions.

Please do tell us the following information when you need to replace any parts of winch:

1. The series no. of winch, for instance 88808290001 which is shown no the top of the winch base.

2. The item no. of winch spare parts which is listed on the table of winch spare parts.

3. The exactly description of winch spare parts.

GENERAL SAFETY PRECAUTIONS

Please read and understand this owner’s manual before installing and using your new winch. Pay particular attention 

to the General Information. Your winch is a very powerful machine. If used unsafely or improperly, there is a possibility 

that property damage or personal injury could result. We have included several features in this winch to minimize this 

possibility. However, your safety ultimately depends on your caution when using this product. 

As the operator of this product the responsibility for safe operation ultimately lies with you. It is imperative that you read 

and understand all of the safety precaution instructions prior to installing and operation your winch. Failure to understand 

the proper operation of this product can result in serious injury and/or property damage.

                             Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

                             Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury.

                              

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.    The notation is also 

used to alert you to unsafe practices.

Note:

1. The above symbols in the Owner’s manual are used to indicate additional information in the installation and operation

procedures.

2. ATW4500 is designed primarily for intermittent duty general use. This winch is not designed to be used in industrial or

hoisting applications. ATW4500 does not warrant it to be suitable for such use. T-MAX manufactures a separate line of 

winches for industrial/commercial use. Please contact us for further information.

UNPACKING

This carton contains the following items. Please unpack carefully. 

DANGER

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DANGER

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WARNING

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Summary of Contents for 7241100

Page 1: ...FITTING INSTRUCTIONS NEW ATW4500 M73080930A...

Page 2: ...ultimately depends on your caution when using this product As the operator of this product the responsibility for safe operation ultimately lies with you It is imperative that you read and understand...

Page 3: ...X UTV SERIES Packaging list of ATW4500 Parts List of ATW4500 2 Description Qty ATW4500 W WIRE ROPE or W SYNTHETIC ROPE 1 REMOTE CONTROL 1 ROLLER FAIRLEAD or ALUMINUM FAIRLEAD 1 MOUNTING HARDWARE KIT 1...

Page 4: ...1 26 7241100 3 2 Gear Box Tube 1 27 GB T3452 1 23 6 1 80 O Ring 1 28 7241100 3 6 Clutch Cover 1 29 7241100 0 2 Mounting Plate 1 30 GB T5782 2000 M8 20 Bolt M8 X20 2 31 7241100 4 Roller Fairlead 1 32...

Page 5: ...m Recommended Battery 650CCA Minimum for Winching Fairlead Roller Fairlead Cable Length 15m x Diameter 6 3mm Mounting Bolt Pattern 6 7 169mm x 3 76mm Weight 16KGS Overall Dimensions LxWxH 14 6 x4 7 x5...

Page 6: ...tric drill or saw The electric motor should not be allowed to become excessively hot Normally precautions will extend the life of your motor Keep the duration of pulls as short as possible If the end...

Page 7: ...synthetic rope around the winch drum since the wire rope end fastener will not withstand a load 8 Always use the hand saver bar or hook strap if so equipped when guiding the wire rope in or out See Fi...

Page 8: ...Never allow shock loads to be applied to the winch or wire rope 20 Use caution when pulling or lowering a load up and down a ramp or incline Keep people pets and property clear of the path of the load...

Page 9: ...clutch NOTE To turn the drum the clutch is engaged if it could be turned or to repeat as c once more e To fix the roller fairlead on the mounting plate NOTE If the rope is synthetic rope you can fix t...

Page 10: ...n the Control which is for ATV use after to readjust it on a suitable position NOTE 1 The current is circulated when the vehicle works 2 Do wrap the cable with rubberized fabric to make sure all the w...

Page 11: ...VEHICLE RECOVERY ELECTRIC WINCH FITTING INSTRUCTIONS T MAX UTV SERIES Figure of the Electric Theory Battery Cable Wiring Diagram 10 NOTE 1 and 2 is optional NOTE 1 and 2 is optional...

Page 12: ...eady for pulling MAINTENANCE Periodically check tightness of mounting bolts and electrical connections Clear any dirt or corrosion that may have accumulated on the electrical connections NOTE Repair s...

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