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Digital Display 

The Digital Display gives a digital indication of voltage, current or time, 
depending on the DISPLAY function chosen.

 

 

Display Button 

Use this button to set the function of the digital display to one of the following: 

 

 

VOLTS (Voltmeter)

 

The voltmeter indicates the voltage at the battery terminals. If the 
reading is less than 10.5-volts, the battery may be bad or the 
connection at the charger may be poor. If the reading is 10.5 volts to 
12.7 volts the battery is low – recharge it. If the reading is 12.8 volts or 
more the battery is charged. 

 

 

AMPS (Ammeter)

 

The Ammeter indicates the amount of current, measured in amps, that 
is being drawn by the battery ( 2 amps). For example, in a 20 amp 
charge rate, a typical discharged battery will initially draw 
approximately 20 amps. As the battery continues to charge, the 
current will taper down. At full charge, the battery may draw less than 
one amp. 

 

NOTE:

 

The 70 amp charge rate cycles between 20 amps and 70 amps 

during the charging process and the ammeter will show this. This is a 
normal condition.

 

 

 

TIME (Timer – Range: 10 min to 120 min)

 

Used only in manual mode, the main function of the timer is to prevent 
over charging while allowing a battery time to obtain a satisfactory 
charge. To properly set the timer, you must know the size of the 
battery in ampere hours or reserve capacity in minutes and the state of 
charge. Often the state of charge is not known, this is one reason why 
the timer was limited to 2 hours. With the aid of a battery load tester, 
the state of charge can be obtained within a few seconds. For example, 
the average size automotive battery at a 50% state of charge will 
require 1 to 1½ hours of charging at a 40 amp rate to reach the full 
charge state. For the same battery with the timer set to its maximum, 2 
hours, over charging will occur, but is not likely to cause harm to a 
battery that was otherwise in good condition. When the charge state is 
not known, start out with a timer setting of one hour or less. 

 

 

Summary of Contents for 900001506599

Page 1: ...Owner s Manual Part No 900001506599 Battery Support Unit Battery Charger 70 Amp Read the entire manual before using this product Failure to do so can result in serious injury or death ...

Page 2: ......

Page 3: ... battery is installed in vehicle 8 7 Follow these steps when battery is outside vehicle 9 8 Battery charging AC connections 9 9 Mounting instructions 10 10 Control Panel 11 11 Operating instructions 15 12 Calculating charge time 20 13 Maintenance instructions 21 14 Storage instructions 21 15 Troubleshooting 22 16 Before returning for repairs 23 17 Limited warranty 23 ...

Page 4: ...ates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or bystanders Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or bystanders Indicates a potentially hazardous situation which if not avoided could result in moderate or minor injury to the operator or bystanders ...

Page 5: ...n the charger 1 4 2 That the extension lead is properly wired and in good electrical condition 1 4 3 That the wire size is large enough for the AC current rating of the charger as specified in Section 8 2 1 5 To reduce the risk of electric shock unplug the charger from the outlet before attempting any maintenance or cleaning Simply turning off the controls will not reduce this risk 1 6 Remove pers...

Page 6: ... cautionary markings on these products and on the engine 2 3 This charger employs parts such as switches and circuit breakers that tend to produce arcs and sparks If used in a garage locate this charger 18 inches or more above floor level 2 4 NEVER smoke or allow a spark or flame in the vicinity of a battery or engine 2 5 Be extra cautious to reduce the risk of dropping a metal tool onto the batte...

Page 7: ... prevent arcing 3 6 Be sure the area around the battery is well ventilated while the battery is being charged 3 7 Clean the battery terminals before charging the battery During cleaning keep airborne corrosion from coming into contact with your eyes nose and mouth Use baking soda and water to neutralize the battery acid and help eliminate airborne corrosion Do not touch your eyes nose or mouth 3 8...

Page 8: ... directly above the battery being charged gases from the battery will corrode and damage the charger 4 3 Do not set the battery on top of the charger 4 4 Never allow battery acid to drip onto the charger when reading the electrolyte specific gravity or filling the battery 4 5 Do not operate the charger in a closed in area or restrict the ventilation in any way 5 DC CONNECTION PRECAUTIONS 5 1 Conne...

Page 9: ...in the vehicle for some devices modules 6 6 For a negative grounded vehicle connect the POSITIVE RED clip from the battery charger to the POSITIVE POS P ungrounded post of the battery Connect the NEGATIVE BLACK clip to the vehicle chassis or engine block away from the battery Do not connect the clip to the fuel system components fuel lines or sheet metal body parts Connect to a heavy gauge metal p...

Page 10: ...LACK charger clip to the free end of the cable 7 5 Do not face the battery when making the final connection 7 6 When disconnecting the charger press the START STOP button to turn the output off disconnect the AC lead remove the clip from the cable attached to the negative battery terminal and then remove the clip from the positive battery terminal 7 7 A marine boat battery must be removed and char...

Page 11: ...T STOP button to turn the output off disconnect the AC lead remove the clip from the cable attached to the negative battery terminal and then remove the clip from the positive battery terminal 8 7 A marine boat battery must be removed and charged on shore To charge it onboard requires equipment specially designed for marine use 9 MOUNTING INSTRUCTIONS This charger can be operated on a stable surfa...

Page 12: ...e unscrewed enough so the pointed end is almost flush with the bracket Mount the brackets Item 1 by tightening all 8 set screws Item 2 to 14 in lb 1 6 n m of torque 9 3 Lift the charger by its handle and set it against your mounting location tighten the set screws Item 4 to 66 in lb 7 5 n m of torque to secure the brackets Item 1 starting with the top two brackets first 10 CONTROL PANEL CONNECTED ...

Page 13: ...han one amp NOTE The 70 amp charge rate cycles between 20 amps and 70 amps during the charging process and the ammeter will show this This is a normal condition TIME Timer Range 10 min to 120 min Used only in manual mode the main function of the timer is to prevent over charging while allowing a battery time to obtain a satisfactory charge To properly set the timer you must know the size of the ba...

Page 14: ...rial composition Regular batteries should not be used for deep cycle applications Deep Cycle Set button to STANDARD Deep cycle batteries are usually marked as Deep Cycle or Marine Deep cycle batteries are usually larger than the other types This type of battery has less instant energy but somewhat greater long term energy delivery than regular batteries Deep cycle batteries have thicker plates and...

Page 15: ...used on a Gel Cell battery poor performance and premature failure is certain The Gel Cell and the AGM batteries are specialty batteries that typically cost twice as much as a premium wet cell However they store very well and do not tend to sulfate or degrade as easily as a wet cell There is little chance of a hydrogen gas explosion or corrosion when using these batteries these are the safest lead ...

Page 16: ...70A 5 Press the Start Stop button when you are ready to start charging 6 The CHARGING LED will light yellow NOTE Automatic charging starts only if the CONNECTED LED is lit yellow and the battery has at least a 1V charge If the battery is less than 1V press and hold the Start Stop button for five seconds to start Auto matic Charging or charge it in Manual mode for five minutes then switch back to A...

Page 17: ... these factors Battery State If a battery has only been slightly discharged it can be charged in less than a few hours The same battery could take up to 10 hours if very weak The battery state can be estimated by using the built in voltage tester The lower the reading the longer charging will take Battery Rating A higher rated battery will take longer to charge than a lower rated battery under the...

Page 18: ...and not accept a normal charge If the charger detects a sulfated battery the charger will switch to a special mode of operation designed for such batteries Activation of the special desulphation mode is indicated by the CHARGING LED blinking yellow If successful normal charging will resume after the battery is desulfated The CHARGING LED will then stop blinking and stay lit Desulphation could take...

Page 19: ... 4 When finished with Flash Reprogramming press Start Stop button to exit this mode Using the Battery Voltage Tester Overview This battery charger has a built in voltmeter to measure your battery s voltage The charger does not have a built in load tester As such a recently charged battery could have a temporarily high voltage due to what is known as surface charge The voltage of such a battery wil...

Page 20: ...AY to VOLTS 6 If the output is on press the Start Stop button If the output is already off do not press the Start Stop button 7 Read the voltage on the digital display General Charging Notes Fans The charger is designed to control its cooling fans for efficient operation Consequentially it is normal for the fans to start and stop when maintaining a fully charged battery Keep the area near the char...

Page 21: ...mes given are for batteries with a 50 percent charge prior to recharging Add more time for severely discharged batteries BATTERY SIZE RATING CHARGE RATE CHARGING TIME 4 AMP 20 AMP 70 AMP SMALL BATTERIES Motorcycle 6 12 AH 1 2 hrs NR NR garden tractor etc 12 32 AH 2 5 hrs NR NR CARS TRUCKS 200 315 CCA 40 60 RC 5 7 hrs 1 1 hrs 20 25 min 315 550 CCA 60 85 RC 7 9 hrs 1 2 hrs 25 30 min 550 1000 CCA 80 ...

Page 22: ... push a lot of air and are precision balanced Excessive dirt and grime buildup will cause the fan to be unbalanced and wear out quickly If the fans fail the charger may overheat and the thermal protection of the charger will shut it down 13 4 Ensure that all of the charger components are in place and in good working condition including the plastic boots on the battery clips 13 5 Servicing does not...

Page 23: ...e extension lead A sulfated battery will eventually take a normal charge if left connected If the battery will not take a charge have it checked No problem this is a normal condition Continue to charge the battery and see BATTERY PERCENT AND CHARGE TIME section CHARGE RATE subsection The battery is connected and the charger is on but is not charging Battery is severely dis charged automatic mode o...

Page 24: ...customer service number for information this will usually eliminate the need for return 16 4 If the above solutions do not eliminate the problem or for information about troubleshooting or replacement parts call a qualified service Person Call customer service at 44 0 1225 744 777 17 LIMITED WARRANTY Schumacher Electric Corporation the Manufacturer warrants this battery charger for 1 year from the...

Page 25: ...special or consequential damage claims incurred by purchasers users or others associated with this product including but not limited to lost profits revenues anticipated sales business opportunities goodwill business interruption and any other injury or damage Any and all such warranties other than the limited warranty included herein are hereby expressly disclaimed and excluded Some states do not...

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