Western Global 10TCGCAB Manual Download Page 22

WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 

19 

Positioning 

Where the TCGCAB(G) is to be permanently positioned for use (long or 

short term) it is important that certain aspects are considered 

 

You should make sure that both supplying vehicle and receiving 

vehicle have safe and easy access to the TCGCAB(G) 

 

The position should be selected where the unit will be protected from 

accidental impact 

 

Consideration should be given to the location of overhead services 

such as telecommunications,  power cables and overhanging 

obstructions. Be aware of the location of underground services, such 

as drains, and manhole covers 

 

You must also consider the ground surface and make sure it can 

support the weight of the TCGCAB(G), its contents when full and any 

stored equipment such as pumps, without the risk of subsidence. It 

should be positioned on smooth and level ground with access 

available to the rear and sides 

 

Allow for access that may be required by the emergency services 

should it become necessary 

FILLING THE TCGCAB(G) 

 

DO NOT FILL TANK WHEN DISPENSING IS IN OPERATION 

 

Only fill the TCGCAB(G) to 95% of its nominal capacity 

 

Filling should only be performed by a suitably trained person and only 

following a full risk assessment 

 

The TCGCAB(G) must be positioned on a firm level surface, whether 

static, truck or trailer mounted 

 

Where truck or trailer mounted, ensure that the parking brake is set 

to ON and the wheels are chocked 

 

Before filling, ensure that you have a suitable spill containment kit and 

that you are wearing all required PPE 

 

Nozzle Fill - Unscrew and remove the 3” filler cap, place the filling 

nozzle in the 3” port. 

 

 

Hard Couple fill (EU Only) - Unscrew and remove the 2” filler cap, 

connect the 2” delivery hose. Remove the 3” cap to allow venting 

 

Do not leave the nozzle unattended during the filling process 

 

Observe the fuel level gauge for an indication of tank capacity, then 

once filled, replace the filler cap and clean up any spills 

 

 

Summary of Contents for 10TCGCAB

Page 1: ...TRANSPORTABLE TANK UN IBC 31A Y 10TCGCAB G 20TCGCAB G 27TCGCAB G WM005...

Page 2: ...WHY WESTERN WITH AN INNOVATIVE RANGE OF SOLUTIONS BACKED BY A TEAM OF INDUSTRY EXPERTS WESTERN GLOBAL FOCUSES ON MAKING YOU MORE PRODUCTIVE MORE EFFICIENT AND ULTIMATELY MORE PROFITABLE...

Page 3: ...ABINET OVERVIEW 12 CENTRE OF GRAVITY 14 LIFTING HANDLING 17 FILLING THE TCGCAB G 19 DISPENSING FUEL 20 TRANSPORTING 20 STACKING 21 STRAPPING CHARTS 22 MAINTENANCE AND SERVICE SCHEDULE 25 STATUTORY INS...

Page 4: ...ubject to change without prior notice Great care has been taken to ensure that the information is correct at the time of publication However it is the owner s user s sole responsibility to ensure that...

Page 5: ...ds The TCGCAB G can be used as an auxiliary fuel tank feeding generators etc and for refuelling other equipment via a dedicated fuel pump Allpipe work and pump systems are stored beneath a secure lock...

Page 6: ...he tank must read and clearly understand ALL Safety Usage and Maintenance information in this manual Periodic reviews of SAFETY and OPERATION should be standard practice for all your equipment A sign...

Page 7: ...numbers 1 UN IBC Serial Number 2 Manufacturing Serial Number 3 UL ULC Serial Number 1 UN IBC Serial Number The UN IBC Plate is located on the external of the tank front or Side near the cabinet area 2...

Page 8: ...Number The UL Plate is located on the external of the tank front or Side near the cabinet area Record your serial numbers here UN IBC Data plate Serial Number Manufacturing Serial Number UL ULC Data...

Page 9: ...TARE GROSS TARE GROSS 10TCGCAB G 645 1572 1422 3466 20TCGCAB G 791 2530 1744 5577 27TCGCAB G 1100 3713 2425 8187 Model Dimension Metric mm Imperial Inch L W H L W H 10TCGCAB G 1549 1166 1328 61 46 52...

Page 10: ...WM005 10 20 27TCGCAB G EN Revision 1 Feb 2020 7 SAFETY Before using this equipment and to avoid personal injury carefully read and understand these instructions...

Page 11: ...wear loose jewellery or clothing that may get in the way or become trapped in the mechanism Inspect the unit before use if there is any doubt about its condition DO NOT USE IT Do not smoke No naked fl...

Page 12: ...torage transportation and dispensing of Flammable Combustible fluids is governed by law and it is the user operator who has sole responsibility to ensure that any such rules and regulations are abided...

Page 13: ...ing process and allows air out of the unit at a higher pressure to stop an over pressure of the internal tank Roll over Vent Allows free flow air into and out of the tank at all times this low volume...

Page 14: ...op of the tank 1 Access Lid 2 Cabinet hatch Access to the Cab Area The cabinet hatch is constructed of a heavy duty steel care should be taken when opening or closing The cabinet hatch should be kept...

Page 15: ...WM005 10 20 27TCGCAB G EN Revision 1 Feb 2020 12 CABINET OVERVIEW Standard EU Unit 1 2 BSPP Fill Point 2 3 NPTS Fill Point 3 2 NPT Pressure Vacuum Vent 4 Fuel Gauge 5 1 Pump Feed 6 NPT Roll Over Vent...

Page 16: ...WM005 10 20 27TCGCAB G EN Revision 1 Feb 2020 13 Standard NA Unit 1 2 NPT Plug 2 3 NPTS Fill Point 3 2 NPT Pressure Vacuum Vent 4 Fuel Gauge 5 1 Pump Feed 6 NPT Roll Over Vent...

Page 17: ...WM005 10 20 27TCGCAB G EN Revision 1 Feb 2020 14 CENTRE OF GRAVITY 10TCGCAB G Centre of Gravity2 Center Of Gravity A mm B mm C mm Empty 574 812 586 Full 572 903 599 2 Based on empty tank...

Page 18: ...WM005 10 20 27TCGCAB G EN Revision 1 Feb 2020 15 20TCGCAB G Centre of Gravity3 Centre Of Gravity A mm B mm C mm Empty 589 1180 585 Full 587 1296 601 3 Based on empty tank...

Page 19: ...WM005 10 20 27TCGCAB G EN Revision 1 Feb 2020 16 27TCGCAB G Centre of Gravity4 Centre Of Gravity A mm B mm C mm Empty 871 1196 580 Full 870 1300 616 4 Based on empty tank...

Page 20: ...nd obtain official confirmation from the chain sling supplier that it is both suitable in SWL and chain length With the chain slings correctly attached to the lifting equipment attach each hook to the...

Page 21: ...allow anyone under the raised load at any time or for any reason Use suitable tag lines to help control the movement of the unit and always keep constant communication with the crane operator Move slo...

Page 22: ...ess available to the rear and sides Allow for access that may be required by the emergency services should it become necessary FILLING THE TCGCAB G DO NOT FILL TANK WHEN DISPENSING IS IN OPERATION Onl...

Page 23: ...oupling enables continuous fuel feed to equipment such as generators where fuel is required continuously TRANSPORTING When transporting ALL ports valves and vents must be closed Ensure pump is turned...

Page 24: ...th the cabinet running in the direction of travel When transporting ALL ports valves vents and openings must be closed STACKING The TCGCAB G is designed with the structural strength to allow stacking...

Page 25: ...51 171 9 143 2 750 29 5 697 184 1 153 3 800 31 5 744 196 4 163 6 850 33 5 790 208 7 173 8 900 35 4 837 221 0 184 1 950 37 4 883 233 3 194 3 MSF 997 39 3 927 244 9 203 9 1000 39 4 930 245 6 204 5 1050...

Page 26: ...3 268 4 750 29 5 1307 345 3 287 5 800 31 5 1394 368 3 306 7 850 33 5 1481 391 4 325 9 900 35 4 1569 414 4 345 0 950 37 4 1656 437 4 364 2 MSF 993 39 1 1739 459 4 382 5 1000 39 4 1743 460 5 383 4 1050...

Page 27: ...499 3 415 8 750 29 5 2025 534 9 445 4 800 31 5 2160 570 6 475 1 850 33 5 2295 606 3 504 8 900 35 4 2430 641 9 534 5 950 37 4 2565 677 6 564 2 MSF 997 39 3 2693 711 4 592 4 1000 39 4 2700 713 4 594 0...

Page 28: ...d V P V Check in place and unused P Test pressure and function Doors V L V Visual inspection L Greases hinges Signage V R Check damage and wear Tank Ball valves P P Check operation Vents fittings and...

Page 29: ...es equipment Leak test NOTE The 2 and 5 year Inspection must be carried out by a competent person Record Keeping A report of each inspection and test shall be kept by the owner of the IBC at least unt...

Page 30: ...om the containment Follow local Health and Safety rules when carrying out this operation IMPORTANT Ensure the tank is empty before lifting 1 Remove all 4 corner brackets Store brackets nuts and bolts...

Page 31: ...ng a 4 leg lifting chain attached to each corner carefully remove the inner tank To re install the inner tank into the containment follow steps 1 4 in reverse Always ensure the bolts are torqued Typic...

Page 32: ...in the table below Metric Torque Specifications Size Typical Maximum Tightening Torque Nm lb ft Property Class Grade 8 8 Grade 10 9 M8 30 21 40 30 M10 55 42 75 60 M12 100 74 135 106 Torque figures in...

Page 33: ...spill kit which will contain all the necessary items to retain and remove such a spill DO NOT hose the area down or use any detergents DO NOT allow the fuel to enter drains or watercourses Spills mus...

Page 34: ...r other similar damage caused by or because of a failure to follow transportation storage loading or operation instructions Alterations additions or repairs carried out by persons other than the manuf...

Page 35: ...NEED MORE INFORMATION Product Details and Specifications Accessories and Support Information Company News Updates VISIT WESTERN GLOBAL COM...

Page 36: ...ns electronic mechanical photocopying recording or otherwise without the prior permission of Western Global Ltd HQ WESTERN GLOBAL LTD Western House Broad Lane Yate Bristol BS37 7LD Tel 44 0 1454 227 2...

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