Westermann WR 840 Battery Operating Instructions Manual Download Page 1

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Operating instruction

strong

efficiently

user-friendly

WR 870 Honda

WR 870 Honda PRO

WR 870 Battery

WR 870 Battery PRO

Summary of Contents for WR 840 Battery

Page 1: ...1 Operating instruction strong efficiently user friendly WR 870 Honda WR 870 Honda PRO WR 870 Battery WR 870 Battery PRO...

Page 2: ...3 Technical complications 16 4 7 Application 17 4 7 1 Local requirements 17 4 7 2 Disposal 17 4 8 Responsibility of the operator 17 4 8 1 Obligations of the operator 18 4 9 Personal responsibility 19...

Page 3: ...39 12 2 Engine WR 870 Honda 40 12 3 Cleaning 40 12 4 Lubrication 40 12 5 Exchange of the brush element 41 12 5 1 Removal and installation of the brush element 41 12 6 V belt replacement V belt tighten...

Page 4: ...Honda PRO 62 19 5 Control lever WR 870 Honda PRO 63 19 6 Guide pulley WR 870 Honda PRO 64 19 7 Tensioner WR 870 Honda PRO 65 19 8 Drive shaft assembly WR 870 Honda PRO 65 19 9 brush WR 870 Honda PRO 6...

Page 5: ...er is built exclusively for the general sweeping of hard surfaces such as yards roads parking lots silo slabs and stables Any other use is considered improper The manufac turer is not liable for damag...

Page 6: ...wing other technical specifications were applied Name and address of the person authorised to compile the technical documen tation Westermann GmbH CO KG Mr Alfons Westermann Tel 05931 496 90 0 Sch tze...

Page 7: ...granted or reserved any industrial property rights rights of use or other rights by the provision of the contents The user is prohibited from registering rights of any kind for the know how or parts...

Page 8: ...all safety instructions and operating procedures given in this operating manual The local accident prevention regulations and general safety regulations for the specific application must also be obser...

Page 9: ...ou to a dangerous situation that if not avoided will result in death or serious injury Alerts you to a dangerous situation that if not avoided may result in death or serious injury Alerts you to a dan...

Page 10: ...h the following pictograms Pictogram Importance General warning sign Falling hazard Automatic start up hazard Opposing rollers hazard Entanglement risk Harmful or irritating substances hazard Toxic su...

Page 11: ...a nameplate that contains all basic data Components and accessories from suppliers have their own nameplates 3 3 1 Warning pictogram on the machine Article number AUF 00 00016 Article number AUF 00 0...

Page 12: ...machine number and year of manufacture The use of accessories and spare parts from other manu facturers is only permitted after consultation with the manufacturer Original accessories and manufacturer...

Page 13: ...Sweeper WR 870 only has the brush in its basic version The approved attachments can be found under the accessories chapter Any use over and above this is considered improper The manufacturer is not li...

Page 14: ...by trained maintenance personnel P Refrain from modifying converting or altering the design or individual pieces of equipment with the aim of changing the area of application or usability P Only use...

Page 15: ...there P If an unauthorised person enters the danger zone warn the person and stop operating immediately The area surrounding the machine with a safety distance of at least one meter is defined as a d...

Page 16: ...ur in case of emergency 4 6 1 Personal injury If during use an event occurs from which personal injury results the measures taken depend on the severity of the injury 4 6 2 Case of fire In the event o...

Page 17: ...wing criteria must be met P Safe installation of the machine P Temperature range of 10 C to 40 C P Suitable area of use which guarantees the safe usage of the WR 870 4 7 2 Disposal For environmentally...

Page 18: ...nnel with the necessary protecti ve equipment and check maintain and replace defective parts in accor dance with regulations P The operator must request a new copy of the instruction manual if it is i...

Page 19: ...e to professional training knowledge and experience as well as knowledge of the relevant provisions Service staff for maintenance and start up Able to carry out the work entrusted and to independently...

Page 20: ...n the operating manual are subject to technical modifications necessary for the improvement of the machine 4 11 Residual hazards and protective measures The knowledge and technical implementation of t...

Page 21: ...from heavy falling parts slip prevention piercing of footwear by sharp edged parts Wear protective clothing Close fitting workwear with low tear resistance with tight sleeves and no protruding parts...

Page 22: ...ejected uncontrollably under certain circumstances by the Radial Sweeper Observe the marked hazard area specified in chapter 4 4 on page 11 Notes WR 870 Honda Please never leave the machine unattended...

Page 23: ...nit Machine length 1 8 1 8 meters m Machine length swath plate 2 3 2 3 meters m Machine width 0 86 0 86 meters m Working width 0 86 0 86 meters m Machine height 0 45 0 66 meters m Total height 1 00 1...

Page 24: ...stable height adjustable Working width about 870 mm about 870 mm Direction of rotation left right left right Weight 75 kg 83 kg Tyres 260 85 pneumatic 260 85 pneumatic Guide wheel 125er 160er 125er 16...

Page 25: ...all applicable DIN EN standards Operator training and instruction are required and fur ther reduce the safety risk 7 2 Assembly The complete assembly and first start up is carried out exclusively by t...

Page 26: ...e by the arrangement of the three wheels to use the WR 870 in almost every corner Thanks to the brush angle any unevenness can be compensated for The hand guided sweeper has a mechanical device that a...

Page 27: ...be discharged Batteries of this type can undergo deep discharged even when not in use solely due to self discharge The batteries used have a cycle lifetime of three times that of conventional batteri...

Page 28: ...ove the handle into the desired working position P Lock the latch bolt properly in the bore hole again 9 2 Einstellen des Kehrbesens Depending on the degree of wear of the bristles or depending on the...

Page 29: ...rse the direction of rotation is in the neutral position as shown and the brush is in the rest position 9 3 1 Opening the fuel valve P The fuel valve is located on the left in the direction of travel...

Page 30: ...ull hard Please let the handle of the starter cord run back slowly This prevents damage to the engine 9 3 5 After the cold start P If the engine was started with the aid of the choke set the throttle...

Page 31: ...the engine to the brush element is via a V belt drive that requires some friction you should press the direction selector lever in the desired direction until there is a noticeable resis tance no forc...

Page 32: ...direction selector lever to the neutral position to stop the brush element from rotating Now slide the throttle into the position Min then into the stop position Now close the fuel valve if you do not...

Page 33: ...he charging time depends on the battery level The WR 870 Battery is equipped with overcharging protection in the form of a fuse which switches off the machine before it can be damaged At the same time...

Page 34: ...be selected in a comfortable way The lever is adjusted in such a way that when the lever is released the Radial Sweeper stops turning in the rest position Depending on the desired direction of rotati...

Page 35: ...t brush height If this is the case the brush height must be adjusted according to ch 9 2 A sudden reaction force kickback can also occur when pushing with the rotating swee ping brush against a firm r...

Page 36: ...ann Radial Sweeper This ensures a variety of uses Windrow maker The attachments themselves must not be changed The safety regulations in chapter 4 apply The conversion or modification of the attachmen...

Page 37: ...the side of the frame of the Radial Swee per For this purpose the connecting rod of the swath plate is inserted slightly at an angle into the frame The windrow maker is fixed in place using the illus...

Page 38: ...ot needed it can be placed on the machine as shown To do this the linkage of the swath plate is pulled out of the frame at a slight angle and then inserted into the rear slot The swath plate then lies...

Page 39: ...replacement parts and manufacturer authori sed accessories are provided for safety The use of other parts releases the manufacturer from liability for the consequences thereof Note before starting wor...

Page 40: ...conditions Correct safety relevant defects immediately Only use original spare parts and manufacturer approved accessories tools Only use components that meet the required specifications 12 2 WR 870 H...

Page 41: ...he ground for a stable grip and safe access Crushing hazard due to dropping of the Radial Sweeper The tilting of the Radial Sweeper can happen uncontrol led by external influences and cause hazards Th...

Page 42: ...V belts from the authorised dealer The assembly takes place in reverse order The V belt tensioning screw must now be adjusted again so that optimum power transmission from the engine to the brush ele...

Page 43: ...eeth outwards over the guide roller and the drive pulley The toothed side should engage in the groove of the motor drive pulley When adjusting the tension please use the tensioning screw on the top of...

Page 44: ...s of the belt guide plate Then you can pry the V belt from the engine drive pulley and the drive pulley and replace it with a new V belt Install the new V belt in the groove of the engine drive pulley...

Page 45: ...ng nuts must be replaced after each dismantling 12 8 Fuse replacement The machine is protected by a fuse The fuse slot on the WR 870 Battery is located on the handle in the switch housing 60 Ampere fu...

Page 46: ...d other equipment used have been re moved from the work area Clean work area and remove cleaning material such as cloths etc Make sure all safety devices are working properly 12 10 Notes regarding mai...

Page 47: ...Before operation make sure all battery terminals are properly connected and undamaged P Use the provided personal protection equipment Hot surfaces Risk of injury due to hot surfaces Parts and compon...

Page 48: ...h as tools cables and components are potential sources of accidents Operation movements Risk of injury due to moving components During operation individual components or compo nents of the machine can...

Page 49: ...lead to personal injury or property damage Therefore P Operation may only be carried out by trained personnel P Perform all operating steps in accordance with the instructions in this operating manual...

Page 50: ...e of the battery Risk of accident The radial sweeper is to be checked to ensure it is in a safe condition and secured to prevent it rolling away Park the machine level in its resting position Check ve...

Page 51: ...following points must be observed Cleaning with water or high pressure cleaner is not permitted Cleaning may only be carried out with compressed air or with other aidssuch as hand brushes Dirt attract...

Page 52: ...rush does not V belt defective Check V belt replace turn or stops at Toothed belt defective if necessary low resistance Drive belt pretension Tighten the drive belt insufficient Direction of rotation...

Page 53: ...the mains plug Clean contact charging or charger Overload protection Switch on the overload triggered by the charger protection on the charger Abnormal noises Loose screws on the device Check screw co...

Page 54: ...long time it may be necessary to take preservation measures to prevent corrosion and other damage 17 2 Dismantling Disposal Disassembly disposal should be carried out by a specialist Using spe cialist...

Page 55: ...ir filters spark plugs glow plugs fuel filters oil filters sweeping brushes rubber lips batteries as long as these do not exhibit obvious material defects 4 Warranty claims are generally excluded in c...

Page 56: ...spare parts for warranty purposes can only be made via Westermann customer service for logistical reasons as of 01 01 2002 From Monday to Friday between 08 00 and 16 30 telephone orders can be placed...

Page 57: ...been completed in order to ensure fast processing Warranty claims received 3 months after the repair cannot be processed 14 All previous warranty policies as well as the conditions in the General Term...

Page 58: ...58 19 1 WR 870 Honda PRO 19 Spare parts list 3 2 5 1 4 WR 870 Honda Pro 6 9 7 10 8 11 12 13 Pos 1 Grundrahmen base frame POS 1 2 3 4 5 6 7 8 9 1 1 1 1...

Page 59: ...amt control lever 1 5 s u B rste WR 870 Pro brush WR 870 Pro 1 6 DR 00 00191 Motor GXV DR 00 00073 Motor GCV Riemenscheibe Motorantriebsscheibe v belt pulley for engine 1 7 s u Umlenkrolle guide pulle...

Page 60: ...x85 2 7 KT 00 00186 Radkappe 20er RAL 9011 hub cap 20mm RAL 9011 2 8 LA 00 00570 Hufeisen WR 870 Honda distance plate WR870 1 9 Motor Honda Modellabh ngig engine depending on model 1 10 DIN 933 M8x35...

Page 61: ...m solid rubber wheel 160mm Pro 1 6 KT 00 00123 Kreuzgriff Form K Stahlbuchse M10 star handle M10 1 7 DR 00 00138 Distanzh lse 10x37 5 spacer 10x37 5 1 8 KT 00 00096 Blindnietmutter M10 12x19mm blind r...

Page 62: ...washer 6 4 1 4 DIN 931 M6x80 Sechskantschraube M6x80 sqaure head screw M6x80 1 5 KT 00 00438 Geh use Bowdenzug bowden cable housing 1 6 KT 00 00434 Knauf rot knob red 1 7 DIN 985 M6 Sechskantmutter M6...

Page 63: ...5 M8 Sechskantmutter M8 selbstsichernd hexagon nut M8 self locking 2 2 NGE 1 1 1 1 1 1 1 1 19 5 Control lever WR 870 Honda PRO 19 Spare parts list Pos 9 Spannrolle tensioner 3 2 4 5 6 1 7 Pos 4 Verste...

Page 64: ...e 1 3 DR 00 00129 Riemenscheibe 2 rillig v belt pulley 2 flutes 1 4 KT 00 00538 Rillenkugellager DIN 625 6004 grooved ball bearing 6004 2 5 DIN 472 J42 Sicherungsring DIN 472 42 x 1 75 circlip DIN 472...

Page 65: ...25x2 1 5 DIN 6885 8x7x25 Passfeder 8 x 7 x 25 DIN 6885 parallel key 8x7x25 DIN 6885 2 POS NR Artikel BENENNUNG part name MENGE Pos 9 Spannrolle tensioner Pos 10 Antriebswelle komplett drive shaft asse...

Page 66: ...66 2 1 3 2 1 5 7 8 4 6 5 7 4 Pos 5 B rste WR 870 870 Pro pos 5 brush WR 870 870Pro 5 POS NR 1 2 3 4 5 6 7 8 19 9 Brush WR 870 Honda PRO 19 Spare parts list...

Page 67: ...rstenring 870 Draht B rstenring 870 Draht PPN brush ring 870 PPN brush ring 870 wire brush ring 870 wire PPN 1 2 KT 00 00303 B rstentopf f r 870 brush pot 870 1 3 LA 00 00352 Blechring WR870 Pro sheet...

Page 68: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 19 10 WR 870 Akku PRO 19 Spare parts list 19 10 WR 870 Akku PRO C F 5 36 39 38 42 44 45 6 32 49 37 55 35 40 41 DETAIL F Scha...

Page 69: ...7 5 1 17 DIN 315 M10 Fl gelmutter M10 wing nut M10 1 18 DIN 9021 10 5 Kotfl gelscheibe 10 5 fender washer 10 5 1 19 DIN 94 3 2x20 Splint 3 2x20 splint pin 3 2x20 1 20 DIN 125 13 Scheibe 13 0 DIN 125 w...

Page 70: ...ruppe Aufstellbock support wheel VMBG 00 00083 Aufstellbock Pro support wheel for Pro VMBG 00 00081 47 12 14 11 10 21 16 20 19 43 2 3 13 15 22 1 48 21 54 DETAIL F Schalter switch 34 25 30 33 30 31 32...

Page 71: ...71 19 11 Support wheel WR 870 Akku PRO 19 Spare parts list 2 3 7 3 8 9 18 17 50 52 51 4 46 55 To POS NR 1 2 3 4 5 6 7 8...

Page 72: ...E 00 00029 Durchfallsicherung WR 870 Akku RAL 3000 drop safeguard WR 870 RAL 3000 1 42 KS 00 00025 Batterie na 12V 66 Ah battery 12V 66Ah 1 43 LA 00 00589 Batteriehalteblech WR870 t 2mm battery holdin...

Page 73: ...ntopf brush pot 1 3 LA 00 00352 Blechring WR870 Pro sheet metal ring WR 870 Pro 1 4 KT 00 00538 Kugellager 6004 2RS ball bearing 6004 2RS 2 5 DIN 603 M6x25 Flachrundschraube M6x25 mushroom head square...

Page 74: ...74 20 Plans and other information 20 Plans and other information 20 1 Current flow plan Battery Motor Switch Fuse 60A...

Page 75: ...13 Start operating temperature 30 Fig 14 Determine the direction of sweeping 31 Fig 15 Engine STOP 32 Fig 16 Battery charging 33 Fig 17 Machine start WR 870 Akku 34 Fig 18 Inserting windrow maker 37 F...

Page 76: ...76 Your expert dealer Westermann GmbH Co KG Sch tzenhof 23 D 49716 Meppen Telefon 49 0 59 31 4 96 90 0 Internet www westermann radialbesen de E Mail info westermann radialbesen de...

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