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ES-5000

User

Manual

<Rev. 09-01-30>

Pressure Sealer ES-5000

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Summary of Contents for ES-5000

Page 1: ...1 ES 5000 User Manual Rev 09 01 30 Pressure Sealer ES 5000 ...

Page 2: ... to Operate 1 Form Preparation 2 Loading forms 3 Start 4 Fold Setting 5 Operator Panel 6 Manual Feed 5 Maintenance 1 General Cleaning 2 Paper Dust 3 Cleaning Pickup and Fold Rollers 4 Cleaning Press Rollers 6 Trouble Shooting 1 Paper Jam 2 Double Feed 3 Mis Feed 4 Skewed Fold Pressure Sealer ES 5000 ...

Page 3: ...nd sealed mailable documents with cut sheet Pressure Seal forms Pressure activated adhesive applied forms provide and instantly secure seal on all sides of the form whether use a C V Z or Double fold Names of each part 2 Pressure Sealer ES 5000 ...

Page 4: ...and set aside Grasp the two Shipping Straps and remove the unit from the box Remove all packing materials from around the unit and place the folder on a sturdy surface Open Infeeder Chute and Pull out Paper Stopper Set up fold drum and run at least 50 documents through the machine Show customer how to run the machine Pressure Sealer ES 5000 ...

Page 5: ...Z C V double fold Paper Weights 20 lbs to 28 lbs Counter reset counter Jam Removal folder unit slides out and opens Size 17 3 x 16 5 x 19 inches L x W x H Weight 80 lbs Power 120V 60Hz 2 General Views 2 1 Folding Drum 2 2 Feeding Unit 1 st Fold position Setting Lever Fold Type Setting Chart Fold Position Lock Lever Folding Drum Release Handle 2 nd Fold position Setting Lever Slide these Tab up or ...

Page 6: ...Fold Unit Please follow the pictures below in order AC Socket 5 Amp 250V Mini Fuse in a 1 4 Turn Fuse Holder Manufacturer s Label with Serial No Folding Unit Pulls out by grasping the hand hold and pull out Stopper for Exit Tray Pressure Sealer ES 5000 ...

Page 7: ...Please follow the pictures below in order Folding Drum handle in the Unlock down position Folding Drum in the partially open position Folding Drum in the open position Access the Folding Drum for clearing jams Pressure Sealer ES 5000 ...

Page 8: ...in the Paper tray Form Load in Paper tray Forms will deliver Z Fold Address leading Face Up Address side will be face up and document sequence will be reversed from the sequence in the Paper tray Z Fold Address Trailing Face Down Address side will be face down and document sequence will be reversed from the sequence in the Paper tray C Fold Address Trailing Face Down Address side will be face up a...

Page 9: ...ne lock back the green release lever Red knob is the first fold setting Blue know is the second fold setting Ex 1 Z fold with 8 1 2 x 11 Red knob 186 First fold 186mm blue knob 93 Second fold 93mm Ex 2 C fold with Letter Red knob 92 First fold 92mm blue knob 94 Second fold 94mm Ex 3 V fold with 8 1 2 x 11 Red knob 140 First fold 140mm blue knob 0 Fully down No Second fold Note Please note that alt...

Page 10: ...ill show the total page count resettable as well as Firmware Rev Level at Start up Fold unit open and Jam condition please see the pictures as below for the details 6 Manual Feed 6 1 Fold the form manually and insert the form to the manual feeder 6 2 Press Start button to run the machine Note This is ideal for the poorly sealed forms owing to evaporation of the glue Pressure Sealer ES 5000 ...

Page 11: ...ible Air Duster which will apply a short burst of compressed air and clear any paper dust that may be present 3 Cleaning Pick up and Fold rollers Clean the pickup roller aluminum and rubber roller in the Fold unit with roller cleaning fluid such as an alcohol solution Caution Please do not use any gasolinic oils since it may damage the surface of the rubber rollers Avoid breathing the fumes or get...

Page 12: ...build up on the Press rollers Check the rollers for build up and clean on a regular basis with roller cleaning fluid Depending on the type of laser printer toner and fuser the degree of build up will vary Clean both Upper Lower Press Pressure Sealer ES 5000 ...

Page 13: ...irection of the red arrow in the picture on the right Pull the paper to the direction of the red arrow as shown in the picture on the right 1 2 Folding Unit Jam Open the Fold Drum Unit by pushing down the Fold Drum handle as shown in the direction of the red arrow in the picture on the right Remove the document from the Folding Drum as shown in the picture on the right Pressure Sealer ES 5000 ...

Page 14: ... the picture on the right Turn it downward Remove the jam as shown in the picture on the right Tips Correct any mis folds and run the form through the manual feed please refer to Chapter 4 6 for the details of the manual feed 1 4 Out Feed Jam In the event of jam in the Out feed the display blinks Push down the lower plate with the rollers and remove the jam as shown in the picture on the right Pre...

Page 15: ... to 3 2 3 2 Move the In feed tray tension adjusters downwards until miss feeding is resolved as shown in the picture on the right in case of no improvement then go to 3 3 3 3 Replace in feed roller and or Separator Pad Base 4 Skewed Fold 4 1 Clean the In feed roller and pad with an alcoholic solution 4 2 Check to make sure the side guides are not bent in any ways 4 3 Insure that there shouldn t be...

Page 16: ...ers with an alcoholic solution 4 8 Examine and replace any folding roller with imperfections such as flat spots or swelling 4 9 Replace or exchange from side to side the folding roller compression springs Pressure Sealer ES 5000 ...

Page 17: ...E Envelope Face EF E F EF To Identify Fold Position Number and Feed Direction ES5000 IM4000 IM9500 ES2000 ES7000 MX6000 MX8000 Fold Feed Direction Fold Feed Direction Fold Feed Direction Fold Feed Direction Fold Feed Direction Fold Feed Direction E F EF E F E F Z C V Indicated settings are for the standard 14 EZ Fold with two 5 25 and one 3 5 panels These settings are for a correctly mfg d 11 C Fo...

Page 18: ...old 1 2 None C Fold 1 3 1 3 Double Parallel 1 2 1 4 Z Fold C Fold V Fold Folding Diagram F i r s t F o l d P l a t e S e c o n d F o l d P l a t e In feed direction Out feed F i r s t F o l d P l a t e S e c o n d F o l d P l a t e In feed Out feed C V Fold Drum F i r s t F o l d P l a t e S e c o n d F o l d P l a t e In feed direction Out feed ES5000 IM4000 IM9500 ...

Page 19: ...in Maximum 238 mm 9 33 in 140 mm 5 5 in Z Fold 11 Z 14 Z 14 Z 1st Fold 186 mm 237 mm 222 mm 2nd Fold 93 mm 119 mm 133 mm Z14 Fold Folding Diagram F i r s t F o l d P l a t e S e c o n d F o l d P l a t e In feed direction Out feed Z Fold Drum ES5000L IM4000L IM9500 ...

Page 20: ...nt of your drum is your first fold position marker There are basic instructions on the drum to help you Remember unlock the first fold locking lever Green plastic ball on shaft first before moving the blue slider First Fold slider Fold Position locking lever Fold Drum locking lever release this to access the second fold plate ...

Page 21: ... inside the drum Unlock the fold drum release lever this has a black plastic ball on the shaft the drum will drop forward Now you can see the second fold plate and settings You must loosen the 2 thumb screws to move the slider to the required setting Thumb Screws ...

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