Westermann Cleanmeleon ll Page 2 Operating Instructions And Spare Parts List Download | Manualshive

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Westermann Cleanmeleon II Westermann GmbH & Co .KG

Foreword

Dear customer,

By  purchasing  the  Westermann  Cleanmeleon  ll,  you  are  now  in
possession of a product that has been manufactured to the highest
quality standards.
These  operating  instructions  contain  useful  and  important  infor-
mation relating to the operational safety, reliability and value reten-
tion of your Westermann Cleanmeleon ll.

The  content  familiarises  you  with  how  to  operate,  service  and
maintain  the  vehicle.  It  also  helps  you  to  prevent  risks  and  avoid
damage.

We  wish  you  the  very  best  results  with  your  Westermann
Cleanmeleon ll.

Westermann GmbH & Co.KG

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Summary of Contents for Cleanmeleon ll

Page 1: ...Westermann Cleanmeleon II Westermann GmbH Co KG Westermann Cleanmeleon ll Operating instructions and spare parts list...

Page 2: ...andards These operating instructions contain useful and important infor mation relating to the operational safety reliability and value reten tion of your Westermann Cleanmeleon ll The content familia...

Page 3: ...7 Unauthorised modifications and production of spare parts 12 2 8 Inadmissible modes of operation 12 2 9 Warning symbols on the machine according to ISO 11684 13 3 Westermann Cleanmeleon II 14 3 1 Typ...

Page 4: ...foot lifting mechanism 44 10 6 Parts list of foot lifting mechanism 44 10 7 Exploded view of covering hood 45 10 8 Parts list of covering hood 45 10 9 Exploded drawing of frame 46 10 10 Parts list of...

Page 5: ...rchased machine Please ensure that only the operations required for the Cleanmeleon ll are explained Please refer to the enclosed op erating instructions for the motor for all other information on the...

Page 6: ...parts or accessories the type designation machine number and year of construction should be stated The use of accessories and spare parts from other manufacturers is only permitted by arrangement with...

Page 7: ...eets car parks silo plates and barns to shift snow scat ter feed litter down barns and other similar work It is not intended for any other use The manufacturer does not ac cept any liability for any d...

Page 8: ...g Approx 250 Max Total weight in kg 450 max right left inclination in 15 max front rear inclination in 15 Min max front air pressure in bar 2 2 2 5 Min max rear air pressure in bar 2 2 2 5 Engine serv...

Page 9: ...main point Safety along with the specific safety instructions listed below other main points 2 1 Safety information symbols in the operating instructions Safety information which may endanger personne...

Page 10: ...ion of staff must be regulated in detail by the operator If staff do not have the nec essary expertise they must be trained and instructed The operator must also ensure that the content of the operati...

Page 11: ...aff due to mechanical and chemical effects Danger to the environment through leakage of operating materials 2 4 Safe working practice The safety information included in these operating instructions th...

Page 12: ...orking ar ea Only operate the device in well ventilated areas NEVER use in closed spaces as poisonous carbon monoxide is generated during petrol combustion Danger of poisoning The oil level must be ch...

Page 13: ...l tank Wipe up any spilt petrol Only switch on the engine once the vapours have evaporated Before start up check that any attached device and its con nectors are securely fitted and inspect for damage...

Page 14: ...roll away Hydraulic parts contain areas in which there is a risk of pinching and shearing There is a danger that some parts may still continue to move after the vehicle has been switched off Do not a...

Page 15: ...tion work The operator must ensure that all maintenance inspection and installation work is carried out by authorised and qualified staff who have been sufficiently briefed through intensive training...

Page 16: ...modifications to the machine are only permitted after consultation with the manufacturer Original accessories authorised by the manufacturer are recommended for safety reasons The use of other parts e...

Page 17: ...ach into the crushing or danger zone when there is a chance that parts may move Do not touch any moving machine parts Wait until they have come to a complete stop Stay clear of the pivoting range when...

Page 18: ...n II Westermann GmbH Co KG 14 3 Westermann Cleanmeleon II 3 1 Typeplate identification Type Year of construc tion Serial no Notice The type plate is an official certificate and must not be modified or...

Page 19: ...quired Dirt attracts damp and causes rust Patch paint scratches if necessary Store the Westermann Cleanmeleon ll in a clean dry place and ensure that it cannot be started accidentally Danger of accid...

Page 20: ...forwards and backwards using the right foot pedal It is also possible to rotate the Cleanmeleon ll 360 on the spot by configuring the three wheels This is particular ly useful for remaining mobile on...

Page 21: ...ts with swing arm and attachment shoe ASS 900 double column slides ASS 800 double column slides Pushing shovel 80 cm 130 cm R900 radial brush R1000 radial brush Perfekt 1050 axial sweeper FA800 feed p...

Page 22: ...l provided If ballast weights are prescribed these must be attached to the fixing points provided on the Cleanmeleon ll in accordance with the instructions Special caution is required when attaching o...

Page 23: ...ent The attachment shoe is then hooked into the swing arm with the at tachment and secured using a locking device Check all mountings for dirt and damage and clean or replace them as necessary Swing a...

Page 24: ...mann Cleanmele on ll is positioned securely and cannot roll away Danger of accident Ensure that the Westermann Cleanmeleon ll is positioned securely and cannot roll away Please read the Cleanmeleon ll...

Page 25: ...nmeleon II Westermann GmbH Co KG 21 4 1 Seating adjustment The lever for the seating adjustment to push the seat further for wards or backwards is on the left under the seat when facing the direction...

Page 26: ...h as changing the oil changing the spark plugs and engine inspection intervals Is there sufficient oil in the engine Is there sufficient fuel in the tank By positioning the fuel tank opposite the engi...

Page 27: ...fety To apply the brake pull the handbrake lever up and hook it into place 4 4 Gear activation If the device is to be moved manually gear activation must be used To activate the gears move manually pu...

Page 28: ...t stop Start the engine by pulling hard on the starter rope Ensure that the gear activation has been set correctly for operation Push the lever in and engage drive mode Caution Gear activation lever H...

Page 29: ...ing the engine the throttle handle needs to be in stop position 4 5 3 Regulate speed While using you can regulate the speed by the throttle handle Pull out throttle handle fast Put in throttle handle...

Page 30: ...it against unintended lower ing with a splint in the perforated profile Optional Right lever for lifting and lowering the attachment Push the lever forward lower attachment Pull the lever backward ra...

Page 31: ...et irregularities in the floor upwards not applicable for the Cleanmeleon II with a hydraulic lifting mecha nism If the splint is not inserted into the perforated profile the tool can offset irregular...

Page 32: ...ttachment on the floor unlock the locking device and pull out the attachment from the swing arm Clean the attachment thoroughly if necessary Dirt attracts damp and causes rust Patch paint scratches if...

Page 33: ...ever Push the lever forward brush rotates right Pull the lever backward brush rotates left Right lever Push the lever forward lower attachment Pull the lever backward raise attachment 5 1 Hydraulic oi...

Page 34: ...standard It is also possible to install a 6 cm hydraulic pump The oil level is checked using a dipstick Pull out dipstick Oil level max up to the nut and min approx 3 4 cm below Caution Caution Do no...

Page 35: ...lic oil filter can also be mounted The oil cooler is installed behind the seat on top of the cover of the Cleanmeleon II frame The hydraulic oil filter is installed on the engine plate between the tan...

Page 36: ...nce values by different screw manufac turers We cannot accept liability for use Self locking nuts must be renewed each time the unit is dismantled All maintenance repair and alteration work can only b...

Page 37: ...ead size strength class visible on the screw cap A 3 6 5 6 6 8 8 8 10 9 12 9 MA Nm M6 3 43 4 51 8 73 10 3 14 71 17 65 M7 5 59 7 45 14 22 17 16 24 52 28 44 M8 8 24 10 79 21 57 25 50 35 30 42 17 M10 16...

Page 38: ...th sides of the device and push back via the groove in the frame using a screwdriver The V belt must be able to press in another 0 5 1 cm 7 3 Lubrication The bearing for the steering is located on the...

Page 39: ...plug faulty Air filter dirty Choke valve does not close properly Accelerator cable position not in start Fill with fuel Replace spark plug Clean or replace Visit workshop Correct lever position Vehic...

Page 40: ...nk Spool valve faulty Pressure or volume flow too low Hydraulic motor faulty Check connections Refill with oil Visit workshop Visit workshop Visit workshop Hydraulic lifting mechanism does not work In...

Page 41: ...16 Meppen Emsl declares under sole responsibility that its product the Westermann Cleanmeleon ll to which this declaration refers complies with the essential safety and health requirements of EC Direc...

Page 42: ...uring defect during the warranty period are accepted and rem edied by means of repair or replacement parts by a specialist Westermann retailer 3 Exceptions to this include wear and tear parts such as...

Page 43: ...machinery and warranty passport warranty document must be submitted to the Westermann after sales service department within 4 weeks of purchasing the product It must contain details of the end custom...

Page 44: ...ntory to repair the damage our customer service department will arrange de livery of a replacement free of charge once it is available or de liverable If a spare part can no longer be delivered you wi...

Page 45: ...Westermann Cleanmeleon II Westermann GmbH Co KG 41 10 Spare parts list Westermann Cleanmeleon ll...

Page 46: ...M005L Bearing plate 1 2 289439 Compression ball bearings DK LS 200 1 3 UNM144B Rear suspension chain guide disk 2 4 UNM012D Rear wheel mounting fork 1 5 105210080B Spacer 4 6 0703296 Hexagonal head sc...

Page 47: ...ttle handle 1 2 UNM033 Holder throttle handle 1 3 842040 Spacer 8 4x20 0x4 0 1 4 UNM095 Thread rod M6 L 310 1 5 7291129 Clevis M6x12 71751 1 6 0362302 Ball knob M6x25 319 1 7 039406 Hexagonal head scr...

Page 48: ...ription DIN Quantity GXV 160 GXV 340 1 UNM060D Pedal axle 1 2 UNM065A Socket 1 3 UNM042B Left pedal 1 4 7096907 Adjusting ring A20 1 5 UNM040A Foot lifting mechanism hook 1 6 AB1008 20 wheel cover 1 7...

Page 49: ...7 Hexagonal head screw M8x20 933 4 3 039408 Nut M8 ratchet 6923 11 4 500005 Upholstered seat with rails 1 5 0087820 Hexagonal head screw M8x20 7991 4 6 0703939 1 Hexagonal head screw M8x25 7991 2 7 16...

Page 50: ...Westermann Cleanmeleon II Westermann GmbH Co KG 46 10 9 Exploded drawing of frame...

Page 51: ...ight tread 1 8 UNM028C Steering column cover 1 9 UNM037B Cylinder axle rear wheel axle 1 10 UNM300C Swing arm special model 1 11 UNM330 Driveshaft 1 8 cone 1 12 UNM036_A Tie rod handbrake 1 13 UNM041B...

Page 52: ...Westermann Cleanmeleon II Westermann GmbH Co KG 48 10 11 Exploded drawing of frame...

Page 53: ...w M10x30 933 1 30 7054356 1 Nut M10 self locking 985 1 31 7054355 1 Nut M8 self locking 5 32 7094000 Hexagonal head screw M8x20 ratchet 15 33 7094709 Hexagonal head screw M10x25 ratchet 913 4 34 07032...

Page 54: ...Westermann Cleanmeleon II Westermann GmbH Co KG 50 10 13 Exploded view of drive steering...

Page 55: ...Ball bearings UCFC 207 2 8 52280 2228 Drive wheel 2 9 52340 2238 Pneumatic tyre rear wheel 1 10 RS911228ZPP Chain fastener 4 11 UNM5011 BG angle joint standard swing arm 1 UNM5012 BG angle joint rota...

Page 56: ...Westermann Cleanmeleon II Westermann GmbH Co KG 52 10 15 Exploded view of drive steering...

Page 57: ...Hexagonal head screw M8x30 ratchet 4 32 7054355 1 Nut M8 self locking 985 3 33 0057850 Hexagonal head screw M8x50 933 1 34 0703292 Hexagonal head screw M8x40 933 3 35 0704035 Spring washer A8 1281 27...

Page 58: ...ts list of steering console Ite m Article no Description DIN Quantity GXV 160 GXV 340 1 UNM034B Steering console 1 2 UNM051A Steering shaft 1 3 008200300002 Plain bearings 20 x 25 x 15 white 2 4 SE381...

Page 59: ...cription DIN Quantity GXV 160 GXV 340 1 UNM060D Pedal axle 1 2 UNM065A Socket 1 3 UNM042B Left pedal 1 4 7096907 Adjusting ring A20 1 5 UNM040A Foot lifting mechanism hook 1 6 AB1008 20 wheel cover 1...

Page 60: ...view of steering wheel 10 22 Parts list of steering wheel Item Article no Description DIN Quantity GXV 160 GXV 340 1 VOL1930C2P Steering wheel 1 2 0703618 Cheese head screw with hexagon socket M8x20 9...

Page 61: ...stermann Cleanmeleon II Westermann GmbH Co KG 57 10 23 Hydraulic diagram 10 23 1 Cleanmeleon II without hydraulic lifting mechanism Oil sump Pump Spool valve direction of rotation Hydraulic connection...

Page 62: ...Westermann Cleanmeleon II Westermann GmbH Co KG 58 10 23 2 Cleanmeleon II with hydraulic lifting mechanism...

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