Westell Boxer BXM1619-4HE Manual Download Page 16

Section BXM‐161‐4HE‐20A

030‐101374 Rev. A

R

16

1211IARA

of the inside surface of the door, see Figure 3) with a Phil­
lips screwdriver.

3.

Remove fuse. 

Remove the 3A fan fuse from the controller

card (see Figure 13 or Figure 20 for fuse location).

4.

Disconnect fan power. 

Disconnect the FAN A connector at

the controller card.

5.

Remove wires from connector. 

Remove the red and black

wires from the removed FAN A connector. Label or make
a note of which wires (red or black) were inserted into
which holes in the connector.

6.

Replace connector. 

Insert the empty connector back into

the controller card.

7.

Pull wires through access hole in door. 

Loosen the liquid

tight fitting on the inside of the door (near the top) which
secures the fans' wires in place; pull the disconnected
wires to the fan side through the hole in the door (the con­
nector will not fit through the hole).

8.

Verify fan is off. 

Visually check to ensure that the fan

blades are NOT rotating.

9.

Remove bracket. 

Loosen and remove the two nuts on ei­

ther side of the front bracket that secures the fans (see
Figure 23). Remove the bracket.

10.

Remove fans. 

Lift the old faulty fan off the mounting studs.

11.

Store bracket. 

Replace the bracket and thread the nuts

back onto their posts.

12.

Return fans. 

Return the fan(s) to Westell for repair or re­

placement (see Paragraph 7.2).

13.

Install replacement fan(s). 

Mount the replacement fan(s)

onto their mounting studs and reverse the steps above, and
also read the note below to secure the fan(s) and make
wire connections. Re‐insert the connector back into the
controller card.

‐ FAN WIRING IN EURO‐CONNECTOR NOTE ‐

One euro‐connector serves two fans: there is one connector for
the two external air fans (connector labeled “FAN A”) and one
connector for the two internal air fans (“FAN B”). Each fan has
a black wire and a red wire. When wiring a new or replacement
fan, the same colored wire from each fan should first be twisted
together as a single wire unit prior to insertion into its proper
termination hole in the connector.

14.

Apply power and test. 

If not already installed, re‐install the

fuse in the controller card, and apply power to the cabinet.
Verify the fans are working properly.

5.3

Replacing the “Inside Air” Fans

Fans cannot be field 

repaired

. Should a problem be suspected

with an “inside air” fan, remove the fan and return it to Westell
for service, then 

replace 

it. See Table 4 for ordering informa­

tion. To remove and replace an “inside air” fan, proceed with
the following instructions.

Figure 23. Field Replacement of Fans

Inside-air fans

Wired to FAN B connector

Loosen

remove

nuts to

fans

Loosen

to remove

nuts

fans

Outside-air fans

Wired to FAN A

connector in

Controller Card

in Controller Card

(2 wires for each fan,

join same-colored wires together

from each fan prior to insertion

into connector in controller card)

Inside-

Outside-air

air

fans

fans

‐ CAUTION ‐

To avoid electrical shock, turn off any DC or AC power feeds
to the controller before beginning this procedure.

1.

Open the cabinet. 

Open the cabinet door by loosening the

cup‐washer screw with a 216 tool or can wrench and turn­
ing the door handle (see Figure 4).

2.

Remove fuse. 

Remove the 3A fan fuse from the controller

card (see Figure 13 or Figure 20 for fuse location).

3.

Disconnect fan power. 

Disconnect the FAN B connector at

the controller card.

4.

Remove wires from connector. 

Remove the red and black

wires from the connector. Label or make a note of which
wires (red or black) were inserted into which holes in the
connector.

5.

Replace connector. 

Insert the empty connector back into

the controller card.

6.

Verify fan is off. 

Visually check to ensure that the fan

blades are NOT rotating.

7.

Remove fan mounting screws. 

Remove the screws that se­

cure the fans to the inside of the cabinet door (see
Figure 23).

8.

Remove fans. 

Lift the old fans off their mounting studs.

9.

Store screws. 

Replace the screws back into their holes.

10.

Return fans. 

Return the fan(s) to Westell for repair or re­

placement (see Paragraph 7.2).

11.

Install replacement fan(s). 

Mount the replacement fan(s)

onto their mounting studs and reverse the steps above, and
also read the note below to secure the fan(s) and make
wire connections. Re‐insert the connector back into the
controller card.

Summary of Contents for Boxer BXM1619-4HE

Page 1: ...onic equipment Up to 16 vertical RUs 28 of 19 inch wide inter nal rack space is available to house Network equipment such as but not limited to multiplexers copper bonding solutions Ethernet switches...

Page 2: ...nt bracket Liquid tight fitting in access hole for heat exchanger wires Heat Exchanger Compartment unlocks with Phillips screw from inside the cabinet S 48VDC powered S Low noise level S Compact size...

Page 3: ...commodate a variety of cable fitting or conduit sizes and types 2 1 2 1 Large Cabinet Door A full size locking door provides ample technician and equip ment access to the interior of the cabinet and a...

Page 4: ...gure 7 Mounting Brackets for Wall H Frame Mounting Top Exterior Mounting Bracket note the keyholes Bottom Exterior Mounting Bracket note the 5 slots at the bottom The brackets are factory installed on...

Page 5: ...nnel mounting bracket 1 of 7 position holes Loosen nuts lift and slide rack channel to desired position Rack Channel 2 2 1 Internal 19 Rack Channels Two adjustable rack channels see Figure 10 inside t...

Page 6: ...5 External Air Fans FAN A Connector Two factory installed always on fans shown in Figure 12 to circulate cooler exterior air up through the heat exchanger are located under the cover for the heat exch...

Page 7: ...binet Figure 14 close to the front door A ground plate is provided that contains eight sets of ground posts and one copper ground lug for cable and chassis earth ground Bond equipment cables to the gr...

Page 8: ...lies not provided are required to mount the Boxer 16 cabinet Door Opening Locking Tools V 7 16 can wrench or 216 tool V Padlock optional Knock Out Removal Tools V Hammer V Punch V Pliers Cabinet Mount...

Page 9: ...he mounting steps All knock outs should be knocked out from the inside of the cabinet except for the small 0 575 knock outs which are to be knocked out from the outside of the cabinet and except for t...

Page 10: ...inet and clean the site Close the Boxer 16 door and lock it using a can wrench or 216 tool and an op tional padlock Pick up any tools and materials at the installation site and clean the site of any t...

Page 11: ...und rod or wire 6 AWG must enter the cabinet and be connected to the ground lug located on the interi or ground plate Make all ground connections prior to any telecommunications cable connections Grou...

Page 12: ...nnecting 48VDC Fan Power Follow the steps below to connect 48VDC fan power from a 48VDC power source to the Euro connector in the Controller Figure 20 Euro Connectors for Field Connections Pull off co...

Page 13: ...agraph 3 10 if it is also desired to wire Boxer 16 s GFI convenience outlet 6 Fish or route wires Fish or route the AC wires from the power source through the conduit to the Boxer 16 cabinet routing t...

Page 14: ...le connections at the inside rear of the cabinet The panel is secured with hex nut in cup screws 3 14 Connecting Communication Cables The types of communication cables used and their connector types i...

Page 15: ...mbly CAUTION To avoid electrical shock turn off any DC or AC power feeds to the panel before removing or replacing the controller card 5 1 Replacing the Controller Card The Controller Card cannot be f...

Page 16: ...tor 14 Apply power and test If not already installed re install the fuse in the controller card and apply power to the cabinet Verify the fans are working properly 5 3 Replacing the Inside Air Fans Fa...

Page 17: ...he mounting bracket Connect the wires into their proper positions in the new switch Insert the new door sensor assembly into its mount ing bracket from the rear side so the door sensor button protrude...

Page 18: ...g 16RU 19 rack AC GFI out lets screw down rear access panel Other Boxer Cabinets A90 BXM3019 NAF Boxer 800W 48VDC fan cooled 30 RU 19 rack AC GFI outlets screw down rear access panel A90 BXM2019 4HE B...

Page 19: ...101374 Rev A R 19 1211IARA Appendix A Product Views Figure 24 Bottom View of Boxer 16 Cabinet Showing Dimensions and Knock outs Mounting lift brackets fan cooling and door handle not shown For mountin...

Page 20: ...Section BXM 161 4HE 20A 030 101374 Rev A R 20 1211IARA Figure 25 Front Exterior View of Boxer 16 Cabinet 24 0 33 0 24 5 41 0 39 0 Rear View Panel On...

Page 21: ...Section BXM 161 4HE 20A 030 101374 Rev A R 21 1211IARA Figure 26 Right Side Exterior View of Boxer 16 Cabinet 33 0 18 05 20 60 28 10 41 0...

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