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Section BXM‐10N‐HE5‐20A

030‐101815 Rev. A

R

15

1402IARA

Figure 19. Field Replacement of Fans

Inside-air fans

Wired to FAN B connector

Loosen

remove

nuts to

fans

Loosen hex nuts

to remove fans

Outside-air fans

Wired to FAN A

connector in

Controller Card

in Controller Card

(2 wires for each fan,

join same-colored wires together

from each fan prior to insertion

into connector in controller card)

10.

Remove fans. 

Lift the old faulty fan off the mounting studs.

11.

Store bracket. 

Replace the bracket and thread the wing‐

nuts back onto their posts.

12.

Return fans. 

Return the fan(s) to Westell for repair or re­

placement (see Paragraph 7.2).

13.

Install replacement fan(s). 

Mount the replacement fan(s)

onto their mounting studs and reverse the steps above, and
also read the note below to secure the fan(s) and make
wire connections. Route the twisted fan wire through the
ferrite toroid in the same manner as the other wires are
routed, two turns.

‐ FAN WIRING IN EURO‐CONNECTOR NOTE ‐

One euro‐connector serves two fans: there is one connector for
the two external air fans (connector labeled “FAN A”) and one
connector for the two internal air fans (“FAN B”). Each fan has
a black wire and a red wire. When wiring a new or replacement
fan, the same colored wire from each fan should first be twisted
together as a single wire unit prior to insertion into its proper
termination hole in the connector.

14.

Apply power and test. 

If not already installed, re‐install the

fuse in the controller card, and apply power to the cabinet.
Verify the fans are working properly by pressing the fan
test button (see Figure 16 for location).

5.3

Replacing the “Inside Air” Fans

Fans cannot be field 

repaired

. Should a problem be suspected

with an “inside air” fan, remove the fan and return it to Westell
for service, then 

replace 

it. See Table 4 for ordering informa­

tion. To remove and replace an “inside air” fan, proceed with
the following instructions.

‐ CAUTION ‐

To avoid electrical shock, turn off any DC or AC power feeds
to the controller before beginning this procedure.

1.

Open the cabinet. 

Open the cabinet door by loosening the

two cup‐washer screws with a can wrench or 216 tool.

2.

Remove fuse. 

Remove the 5A fan fuse from the controller

card (see Figure 9 or Figure 16 for fuse location).

3.

Disconnect fan power. 

Disconnect the FAN B connector at

the controller card.

4.

Remove wires from connector. 

Remove the red and black

wires from the connector. Make a note of which wires (red
or black) were inserted into which holes in the connector.

5.

Replace connector. 

Insert the empty connector back into the

controller card, remove the fan wires from the ferrite toroid,
and note the directions the wires are wrapped through the
toroid.

6.

Verify fan is off. 

Visually check to ensure that the fan blades

are NOT rotating.

7.

Remove fan mounting nuts. 

Remove the nuts that secure the

fans to the inside of the cabinet door.

8.

Remove fans. 

Lift the old fans off their mounting studs.

9.

Store nuts. 

Replace the nuts back onto their posts.

10.

Return fans. 

Return the fan(s) to Westell for repair or re­

placement (see Paragraph 7.2).

11.

Install replacement fan(s). 

Mount the replacement fan(s)

onto their mounting studs and reverse the steps above, and
also read the note below to secure the fan(s) and make wire
connections. Route the twisted‐pair wires through the ferrite
toroid in the same direction as the other wires, then connect
to the Euro connector.

‐ FAN WIRING IN EURO‐CONNECTOR NOTE ‐

One euro‐connector serves two fans: there is one connector for
the two external air fans (connector labeled “FAN A”) and one
connector for the two internal air fans (“FAN B”). Each fan has
a black wire and a red wire. When wiring a new or replacement
fan, the same colored wire from each fan should first be twisted
together as a single wire unit prior to insertion into its proper
termination hole in the connector.

12.

Apply power and test. 

If not already installed, re‐install the

fuse in the controller card, and apply power to the cabinet.
Verify the fans are working properly by pressing the fan
test button (see Figure 16 for location).

5.4

Replacing the Door Alarm & Fan Cut‐off Switch

The door sensor switches cannot be field repaired. Should a
problem be suspected with the door sensor switch, remove the
entire door alarm switch assembly and return it to Westell for
service, then replace it. To remove and replace the door alarm
switch assembly, proceed with the following instructions.

‐ WIRE AND BLOCK DISCONNECTION NOTE ‐

The Euro‐connector blocks used for making DC distribution and
alarm wire connections facilitate a simple group disconnection of
all alarm and dc distribution wire connections; there's no need to
unscrew each wire. Simply remove the entire block by pulling the
blocks away from the panel.

Summary of Contents for Boxer BXM1019-NHE5

Page 1: ...S3 hand offs Protectively mounted on the Boxer front door separate from the interior rack space is a heat exchanger and fan unit Also mounted on the door a controller card features internal fact ory i...

Page 2: ...24 W x 22 5 H x 27 75 D approx S Weather tight cabinet S Interior area provides 10 RUs of 19 rack mounting space S Removable adjustable rack channels S Ample space for tie downs and cable management S...

Page 3: ...dis tance from the back of the mounting brackets to the outer edge of the door s lock flange is 43 4 as shown in Figure 23 At the inside bottom of the door near the hinge a wind latch shown in Figure...

Page 4: ...6 Knock out Layout See Through Top View of Cabinet 5 in 12 Customer Knock outs 3 Network Knock outs Ground rack channel of rack channel TOP VIEW Rack Channel Plate 2 2 Factory default position 2 adjus...

Page 5: ...the heated air out the vent on the sides of the fan cover Conversely a second set of fans shown in Figure 2 and Figure 7 circulates warm inside air down past the interior air side fins of the heat exc...

Page 6: ...hen the door is opened For door alarm con nections connect wiring from the field provided alarm equipment to the 2 position Euro connector at the top left of the controller card 4 Power connections AE...

Page 7: ...talling or modifying telephone lines 3 3 Selecting and Preparing the Mounting Type and Site Pre Mounting Considerations Mount the cabinet in a location with an adequate earth ground and power access w...

Page 8: ...unting kit to the cabinet prior to mounting to the H Frame 1 Determine exact mounting location in H frame Select and mark the exact horizontal and vertical final mounting loca tion within the H frame...

Page 9: ...top mounting hole locations on the wall in a straight level line This can be done by lifting and leveling the cabinet then marking the mounting hole loca tions or without lifting and using the equipme...

Page 10: ...side of a kit bracket against the back of the cabinet s top mounting bracket and align the mounting holes Insert the short end of the rod through the selected aligned holes Thread a washer lock washe...

Page 11: ...ce of equipment is mounted inside the cabinet in the following sections connect it to a ground lug or post pro vided on the ground plate per company practice 8 Use ESD ground jack Whenever installing...

Page 12: ...er cabinet All components in the pedestal must be listed by a Nationally Recognized Testing Laboratory NRTL all company practices local codes and National Electric Codes must be followed and only aqua...

Page 13: ...2 Insert and route the cable through the desired grommet 3 Attach the cable s connector to the appropriate connector of the targeted equipment 4 Repeat for each cable 5 Make any desired connections b...

Page 14: ...the card to the cabinet door then pulling the card off the studs 4 Install new card Replace the old card with the new card ordered and received from Westell Be sure the GMT fuse faces to the left and...

Page 15: ...power Disconnect the FAN B connector at the controller card 4 Remove wires from connector Remove the red and black wires from the connector Make a note of which wires red or black were inserted into...

Page 16: ...65 and ninety 90 degrees Fahrenheit or 19 to 35 Celsius Allow to dry for 24 hours before touching or applying a second coat 6 CUSTOMER TECHNICAL SERVICES 6 1 Customer Service Technical Assistance If...

Page 17: ...Specifications The Westell Boxerr electrical and signalling specifications are listed below and the physical specifications are shown in Table 3 Power Specification A Fan power 56 W typical 84 W max w...

Page 18: ...rack Main Cabinet 400W heat exchanger always on 48VDC A90 BXM2019 4HE 400W heat exchanger temp controlled 24 or 48VDC A90 BXM2019 4HE3 Same as the 4HE but GR 487 Issue 4 compliant 24 or 48VDC A90 BXM2...

Page 19: ...w of Boxer Cabinet Door Facing Down Forward Figure 21 Bottom Exterior View of Boxer Cabinet Door Facing Up For mounting a battery box 5X 0 58 Knock out for cable access 5X 1 125 Knock out For large ca...

Page 20: ...tion BXM 10N HE5 20A 030 101815 Rev A R 20 1402IARA Figure 22 Right Side Exterior View of Boxer Cabinet Door Closed 17 5 22 5 27 75 26 8 Figure 23 Right Side Exterior View of Boxer Cabinet Door Open 4...

Page 21: ...0 101815 Rev A R 21 1402IARA Figure 24 Front Door Closed View of Boxer Cabinet with Mounting Hole Spacings 25 2 22 5 26 8 4 24 4 4 4 1 5 1 5 1 1 5 1 1 5 25 5 Figure 25 Front Door Open View of Boxer Ca...

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