Wesco DM160 Manual Download Page 8

8

EN

have the work securely clamped. 

These wheels will 

grab if they become slightly canted in the groove, and 
can kickback. When a cut-off wheel grabs, the wheel 
itself usually breaks. When a rotary file, high-speed 
cutter or tungsten carbide cutter grabs, it may jump 
from the groove and you could lose control of the tool. 

ADDITIONAL SAFETY INSTRUCTIONS FOR 

GRINDING AND CUTTING-OFF OPERATIONS

SAFETY WARNINGS SPECIFIC FOR 

GRINDING AND ABRASIVE CUTTING-OFF 

OPERATIONS

a)   Use only wheel types that are recommended 

for your power tool and only for recommended 
applications. For example: do not grind with the 
side of a cut-off wheel.

 

Abrasive cut-off wheels are 

intended for peripheral grinding, side forces applied to 
these wheels may cause them to shatter. 

b)   For threaded abrasive cones and plugs use only 

undamaged wheel mandrels with an unrelieved 
shoulder flange that are of correct size and length. 

Proper mandrels will reduce the possibility of breakage. 

c)   Do not “jam” a cut-off wheel or apply excessive 

pressure. Do not attempt to make an excessive 
depth of cut. 

Overstressing the wheel increases the 

loading and susceptibility to twisting or snagging of the 
wheel in the cut and the possibility of kickback or wheel 
breakage. 

d)   Do not position your hand in line with and behind 

the rotating wheel. 

When the wheel, at the point of 

operation, is moving away from your hand, the possible 
kickback may propel the spinning wheel and the power 
tool directly at you. 

e)   When wheel is pinched, snagged or when 

interrupting a cut for any reason, switch off the 
power tool and hold the power tool motionless 
until the wheel comes to a complete stop. Never 
attempt to remove the cut-off wheel from the cut 
while the wheel is in motion otherwise kickback 
may occur.

 

Investigate and take corrective action to 

eliminate the cause of wheel pinching or snagging.

f)   Do not restart the cutting operation in the 

workpiece. Let the wheel reach full speed and 
carefully re-enter the cut.

 

The wheel may bind, 

walk up or kickback if the power tool is restarted in the 
workpiece. 

g)   Support panels or any oversized workpiece to 

minimize the risk of wheel pinching and kickback. 

Large workpieces tend to sag under their own weight. 
Supports must be placed under the workpiece near the 

line of cut and near the edge of the workpiece on both 
sides of the wheel. 

h)   Use extra caution when making a “pocket cut” 

into existing walls or other blind areas. 

The 

protruding wheel may cut gas or water pipes, electrical 
wiring or objects that can cause kickback.

ADDITIONAL SAFETY INSTRUCTIONS FOR 

WIRE BRUSHING OPERATIONS 

SAFETY WARNINGS SPECIFIC FOR WIRE 

BRUSHING OPERATIONS 

a)   Be aware that wire bristles are thrown by the 

brush even during ordinary operation. Do not 
overstress the wires by applying excessive load to 
the brush.

 

The wire bristles can easily penetrate light 

clothing and/or skin. 

b)   Allow brushes to run at operating speed for at 

least one minute before using them. During this 
time no one is to stand in front or in line with the 
brush. 

Loose bristles or wires will be discharged during 

the run-in time. 

c)   Direct the discharge of the spinning wire brush 

away from you.

 

Small particles and tiny wire 

fragments may be discharged at high velocity during 
the use of these brushes and may become imbedded in 
your skin.

SYMBOLS

 

To reduce the risk of injury, user must 

 

read instruction manual

  Double insulation

  Warning

  Wear ear protection

  Wear eye protection

  Wear dust mask

   

Summary of Contents for DM160

Page 1: ...Rotary tool EN WS3113KU 1 DM160 2 ...

Page 2: ...1 2 4 5 6 7 3 8 9 10 ...

Page 3: ...Fig A Fig B Fig C Fig D Fig E Fig F Fig G Fig H 1 1 1 3 2 2 2 a b A B 7 10 ...

Page 4: ...Fig G Fig H Fig I Fig J Fig K Fig L Fig M Fig N Fig Fig Fig O d c b a 4mm 10 ...

Page 5: ... reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulli...

Page 6: ...nding wire brushing polishing or abrasive cutting off operations a This power tool is intended to function as a grinder sander wire brush polisher or cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury b Operations such as carving is ...

Page 7: ...ng pulling the accessory into your body r Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards s Do not operate the power tool near flammable materials Sparks could ignite these materials t Do not use accessories that require liquid coolants Using water or other liquid coolants may...

Page 8: ...o a complete stop Never attempt to remove the cut off wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and take corrective action to eliminate the cause of wheel pinching or snagging f Do not restart the cutting operation in the workpiece Let the wheel reach full speed and carefully re enter the cut The wheel may bind walk up or kickback if the power tool is...

Page 9: ...Auxiliary Handle 7 Cap for auxiliary handle 8 Collet Nut 9 On Off Switch 10 Original cap TECHNICAL DATA Type Designation WS3113KU 1 DM160 31 designation of machinery representative of rotary tool Rated voltage 120V 60Hz Rated power 1 4A Rated no load speed 8000 35000 min Collet size 3 32 1 8 Protection class II Weight 1 43lbs ...

Page 10: ...mm 2pcs x Diamond bit 3 2mm 2pcs x Mandrel 3 2mm 4pcs x Felt wheel 1pc x Whet stone 2pcs x Collet 2 3 3 2mm Including the one installed on machine 1pc x Spanner 1pc x L pin 1pc x Brush 3 2mm 1pc x Hss cutter 3 2mm 1pc x Multipurpose cutting bit 3 2mm 1 We recommend that you purchase your accessories listed in the above list from the same store that sold you the tool Refer to the accessory packagin...

Page 11: ...he housing cap from the tool by turning it counter clockwise Loose the collet nut a little from the shaft by turning it counter clockwise Insert the flexible shaft inner cable b into the motor shaft a until the stopper c touches the collet nut Tighten the collet nut with collet spanner if necessary Thread the flexible shaft nut d onto the tool housing by turning it clockwise 6 CHANGING THE COLLET ...

Page 12: ...r bits Various head styles on shafts Full speed Metal Mild steel Diamond Bits Various head styles Full speed Wood Zinc Plastic Nickel Copper Mild steel Wool Wheel Mounted to screw drill Half speed Metal Mild steel Sanding Cutting wheels Mounted to cutting wheel fixture NOTE DO NOT over tighten screw Half speed Metal Mild steel Wood Sanding Roll Mounted on hold for rubber wheel Full speed Metal Mil...

Page 13: ...rd REPLACING THE CARBON BRUSHES SEE FIG N O The carbon brushes must be checked on a regular basis There are two brushes in the tool and they must be replaced in pairs Remove the carbon brush holders with the spanner and check the brushes If the length of brush is less than 4mm replace both brushes Have the machine run at no load for 15 minutes NOTE Use only the correct type of carbon brushes Cauti...

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