background image

7

EN

i)   Wear personal protective equipment. Depending 

on application, use face shield, safety goggles or 
safety glasses. As appropriate, wear dust mask, 
hearing protectors, gloves and workshop apron 
capable of stopping small abrasive or workpiece 
fragments.

 The eye protection must be capable of 

stopping flying debris generated by various operations. 
The dust mask or respirator must be capable of 
filtrating particles generated by your operation. 
Prolonged exposure to high intensity noise may cause 
hearing loss. 

j)   Keep bystanders a safe distance away from work 

area. Anyone entering the work area must wear 
personal protective equipment.

 

Fragments of 

workpiece or of a broken accessory may fly away and 
cause injury beyond immediate area of operation.

k)   Hold power tool by insulated gripping surfaces 

only, when performing an operation where the 
cutting accessory may contact hidden wiring or its 
own cord.

 

Cutting accessory contacting a “live” wire 

may make exposed metal parts of the power tool “live” 
and could give the operator an electric shock.

l)   Always hold the tool firmly in your hand(s) during 

the start-up. 

The reaction torque of the motor, as it 

accelerates to full speed, can cause the tool to twist. 

m)   Use clamps to support workpiece whenever 

practical. Never hold a small workpiece in one 
hand and the tool in the other hand while in use. 

Clamping a small workpiece allows you to use your 
hand(s) to control the tool. Round material such as 
dowel rods, pipes or tubing have a tendency to roll 
while being cut, and may cause the bit to bind or jump 
toward you. 

n)   Position the cord clear of the spinning accessory. 

If you lose control, the cord may be cut or snagged 
and your hand or arm may be pulled into the spinning 
accessory. 

o)   Never lay the power tool down until the accessory 

has come to a complete stop.

 

The spinning 

accessory may grab the surface and pull the power tool 
out of your control. 

p)   After changing the bits or making any 

adjustments, make sure the collet nut, chuck 
or any other adjustment devices are securely 
tightened.

 

Loose adjustment devices can unexpectedly 

shift, causing loss of control, loose rotating components 
will be violently thrown. 

q)   Do not run the power tool while carrying it at your 

side. 

Accidental contact with the spinning accessory 

could snag your clothing, pulling the accessory into 
your body.

r)  

Regularly clean the power tool’s air vents.

 

The 

motor’s fan will draw the dust inside the housing and 

excessive accumulation of powdered metal may cause 
electrical hazards. 

s)   Do not operate the power tool near flammable 

materials. 

Sparks could ignite these materials.

t)   Do not use accessories that require liquid 

coolants.

 

Using water or other liquid coolants may 

result in electrocution or shock.

u)    

Instruction that the maximum recommended diameter 

of 

mounted wheels

, threaded 

cones and plugs 

shall not exceed 55 mm and that the maximum 
recommended diameter of sanding accessories shall 
not exceed 80 mm.

FURTHER SAFETY INSTRUCTIONS FOR ALL 

OPERATIONS

KICKBACK AND RELATED WARNINGS

Kickback is a sudden reaction to a pinched or snagged 
rotating wheel, sanding band, brush or any other accessory. 
Pinching or snagging causes rapid stalling of the rotating 
accessory which in turn causes the uncontrolled power tool 
to be forced in the direction opposite of the accessory’s 
rotation.
For example, if an abrasive wheel is snagged or pinched 
by the workpiece, the edge of the wheel that is entering 
into the pinch point can dig into the surface of the material 
causing the wheel to climb out or kick out. The wheel may 
either jump toward or away from the operator, depending on 
direction of the wheel’s movement at the point of pinching. 
Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect 
operating procedures or conditions and can be avoided by 
taking proper precautions as given below.

a)   Maintain a firm grip on the power tool and position 

your body and arm to allow you to resist kickback 
forces.

 The operator can control kickback forces, if 

proper precautions are taken.

b)   Use special care when working corners, sharp 

edges etc. Avoid bouncing and snagging the 
accessory. 

Corners, sharp edges or bouncing have a 

tendency to snag the rotating accessory and cause loss 
of control or kickback.

c)   Do not attach a toothed saw blade. 

Such blades 

create frequent kickback and loss of control.

d)   Always feed the bit into the material in the same 

direction as the cutting edge is exiting from the 
material (which is the same direction as the chips 
are thrown). 

Feeding the tool in the wrong direction 

causes the cutting edge of the bit to climb out of the 
work and pull the tool in the direction of this feed.

e)   When using rotary files, cut-off wheels, high-

speed cutters or tungsten carbide cutters, always 

Summary of Contents for DM160

Page 1: ...Rotary tool EN WS3113KU 1 DM160 2 ...

Page 2: ...1 2 4 5 6 7 3 8 9 10 ...

Page 3: ...Fig A Fig B Fig C Fig D Fig E Fig F Fig G Fig H 1 1 1 3 2 2 2 a b A B 7 10 ...

Page 4: ...Fig G Fig H Fig I Fig J Fig K Fig L Fig M Fig N Fig Fig Fig O d c b a 4mm 10 ...

Page 5: ... reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulli...

Page 6: ...nding wire brushing polishing or abrasive cutting off operations a This power tool is intended to function as a grinder sander wire brush polisher or cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury b Operations such as carving is ...

Page 7: ...ng pulling the accessory into your body r Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards s Do not operate the power tool near flammable materials Sparks could ignite these materials t Do not use accessories that require liquid coolants Using water or other liquid coolants may...

Page 8: ...o a complete stop Never attempt to remove the cut off wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and take corrective action to eliminate the cause of wheel pinching or snagging f Do not restart the cutting operation in the workpiece Let the wheel reach full speed and carefully re enter the cut The wheel may bind walk up or kickback if the power tool is...

Page 9: ...Auxiliary Handle 7 Cap for auxiliary handle 8 Collet Nut 9 On Off Switch 10 Original cap TECHNICAL DATA Type Designation WS3113KU 1 DM160 31 designation of machinery representative of rotary tool Rated voltage 120V 60Hz Rated power 1 4A Rated no load speed 8000 35000 min Collet size 3 32 1 8 Protection class II Weight 1 43lbs ...

Page 10: ...mm 2pcs x Diamond bit 3 2mm 2pcs x Mandrel 3 2mm 4pcs x Felt wheel 1pc x Whet stone 2pcs x Collet 2 3 3 2mm Including the one installed on machine 1pc x Spanner 1pc x L pin 1pc x Brush 3 2mm 1pc x Hss cutter 3 2mm 1pc x Multipurpose cutting bit 3 2mm 1 We recommend that you purchase your accessories listed in the above list from the same store that sold you the tool Refer to the accessory packagin...

Page 11: ...he housing cap from the tool by turning it counter clockwise Loose the collet nut a little from the shaft by turning it counter clockwise Insert the flexible shaft inner cable b into the motor shaft a until the stopper c touches the collet nut Tighten the collet nut with collet spanner if necessary Thread the flexible shaft nut d onto the tool housing by turning it clockwise 6 CHANGING THE COLLET ...

Page 12: ...r bits Various head styles on shafts Full speed Metal Mild steel Diamond Bits Various head styles Full speed Wood Zinc Plastic Nickel Copper Mild steel Wool Wheel Mounted to screw drill Half speed Metal Mild steel Sanding Cutting wheels Mounted to cutting wheel fixture NOTE DO NOT over tighten screw Half speed Metal Mild steel Wood Sanding Roll Mounted on hold for rubber wheel Full speed Metal Mil...

Page 13: ...rd REPLACING THE CARBON BRUSHES SEE FIG N O The carbon brushes must be checked on a regular basis There are two brushes in the tool and they must be replaced in pairs Remove the carbon brush holders with the spanner and check the brushes If the length of brush is less than 4mm replace both brushes Have the machine run at no load for 15 minutes NOTE Use only the correct type of carbon brushes Cauti...

Page 14: ......

Page 15: ......

Page 16: ......

Reviews: