Werk-Brau WERBR-LK12 Product And Installation Manual Download Page 1 | Manualshive

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I N S T - W E R B R - L K 2 4 - B

P a g e 1 | 14

WERK-BRAU CO., INC.

PRODUCT AND
INSTALLATION MANUAL

Loader Coupler Hydraulic Kit

(WERBR-LK24 – 12/24V Kit)

Serial No:

Model No:

Date Manufactured:

PROUDLY MANUFACTURED IN FINDLAY, OH

Werk-Brau.com

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Summary of Contents for WERBR-LK12

Page 1: ...R B R L K 2 4 B P a g e 1 14 WERK BRAU CO INC PRODUCT AND INSTALLATION MANUAL Loader Coupler Hydraulic Kit WERBR LK24 12 24V Kit Serial No Model No Date Manufactured PROUDLY MANUFACTURED IN FINDLAY OH Werk Brau com ...

Page 2: ...efore Starting the Kit Installation 4 JIC 37 Flare Connections 5 O Ring Face Seal Connections 6 Standard Tightening Torque 7 Precautions Before Welding 7 System Overview 8 Troubleshooting 8 Schematic 9 Loader Hoses 10 Control Valve 10 Finish and Test 11 If at any time in the future you require additional information on this product or any aspects of its use please do not hesitate to contact Werk B...

Page 3: ...loosening any connections or hoses Follow proper procedures as specified in the Service Manual for your machine Be careful while handling hot parts on machines that have just been shut down The hydraulic fluid in the lines tubes and compartments are very hot and could cause severe skin burns It is advisable to allow hydraulic oil to cool down before removing any lines fittings tubes or plugs on th...

Page 4: ...get access to the panels under the cab for installing the pilot circuit components It will be necessary to remove the panels under the cab for this purpose Shut off engine If the machine has just completed work then allow sufficient time for cooling before opening any lines Make sure there are enough rags absorbent towels and or containers available for any spilled fluids Disconnect the battery Re...

Page 5: ... in N m 1 4 4 130 150 15 17 2 3 8 6 235 265 27 30 1 1 4 1 2 8 525 575 59 65 1 5 8 10 600 700 68 79 1 3 4 12 950 1050 107 119 1 1 16 1400 1500 158 170 1 1 1 4 20 1900 2100 215 237 1 1 1 2 24 2250 2550 254 288 1 Note 1 The Flats From Finger Tight F F F T method counts the number of hex flats past the finger tightened position a Visually inspect the threads to make sure they are clean b Hand tighten ...

Page 6: ...tting must be visually inspected before the connection is made If the o ring or o ring groove is nicked bent warped cut or otherwise damaged it must be replaced immediately Use a minimal amount of grease to install the o ring into the groove paying careful attention that it is seated properly Take care not to get grease on threads The o ring will be permanently damaged if it is not seated properly...

Page 7: ...lished welding guidelines use them instead Turn off engine and disconnect the battery Protect all areas in on and around the machine with a flame resistant covering during grinding and welding operations Use proper solvents to clean parts for welding Always clean parts in a well ventilated area Cover the cylinder rods and glass for protection against welding spatter Protect any wiring harnesses in...

Page 8: ...ssing bolts leaks etc To confirm that the coupler and attachment are properly connected set the attachment on the ground and rotate in a dumping motion until the tracks come off the ground Do this EVERY time an attachment is changed Never lift an attachment off the ground until all steps have been completed to confirm a safe and proper connection has been made NOTE Pictures and diagrams throughout...

Page 9: ... 4 B P a g e 9 14 Schematic Note Number on valve match up with numbers on diagram 1 Pilot Side 2 A or base end of cylinder 3 Tank 4 B or rod end of cylinder Pilot Connect to manifolds on coupler or cylinder jumper connection ...

Page 10: ...eed to have one long hose from the stick to the valve This is an installer preference only and will not affect the function of the circuit Connect the hoses to the blocks and route them up the loader arms Be sure to allow enough hose in the pivot areas of the machine Use the hose clamps and wire ties to secure the hoses to the stick boom and existing hoses If using the clamps first tack weld the b...

Page 11: ...hrough the circuit and also to keep the noise levels low Activate the circuit and check for any leaks Be ready to shut down the machine immediately in case of leaks When shutting down the machine it is important to turn the engine rpm dial setting to idle and shift the pilot safety lock lever to the lock position Tighten fittings and hoses as necessary Activate the lock and unlock circuits several...

Page 12: ...I N S T W E R B R L K 2 4 B P a g e 12 14 ...

Page 13: ...of the art facility Over the decades Werk Brau has grown and become so much more than a simple blacksmith operation Today Werk Brau proudly employs an industry leading team of professionals who work hard to follow the vision set by the founders of Werk Brau to Provide Excellence in Customer Service As a modern company Werk Brau is efficient high tech dedicated to its customers and deeply proud of ...

Page 14: ...I N S T W E R B R L K 2 4 B P a g e 14 14 TOUGH JOBS DEMAND TOUGH ATTACHMENTS WERK BRAU CO INC 2800 Fostoria Rd P O Box 545 Findlay Ohio 45839 1 800 537 9561 phone 419 422 7207 fax Werk Brau com ...

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