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Wenglor ZAI02PN0 Series, Operationg Instructions

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Wenglor ZAI02PN0 Series Operationg Instructions Download Page 10

10

EN

7. Initial Operation

Project planning, installation, start-up, maintenance and testing of the devices may only be carried out by quali-
fied electrical technicians familiar with the safety standards of automation technology.

Only cables and accessories that meet the standards and requirements for safety, electromagnetic compat-
ibility and, if necessary, telecommunications terminal equipment and the specifications. In case of damage, the 
product must not be used further on. In the event of improper use, the guarantee and liability claim against the 
manufacturer shall lapse.

Information concerning which cables and accessories are approved for installation can be found at 

www.wenglor.com

 or are described in this manual.

7.1. System Structure

Industrial Ethernet

Digital  

I/O Ports

Digital  

I/O Ports

Power

Summary of Contents for ZAI02PN0 Series

Page 1: ...Operating instructions Available as PDF only Status 12 09 2016 www wenglor com ZAI02PN0x Connection Boxes EN...

Page 2: ...11 7 4 Industrial Ethernet Cable 12 7 5 Connecting Digital Sensors and Actuators 12 7 6 Diagnosis 13 7 6 1 LED Display PROFINET 14 7 7 Operation on a Controller 15 7 7 1 Overview of the modules for P...

Page 3: ...tivated or evaluated via the network 2 Safety Precautions This operating instruction is part of the product and must be kept during its entire service life Read this operating instruction carefully be...

Page 4: ...I O pins 16 Housing material Aluminum Weight 1100 g Protection class IP67 Type of connection power 7 8 5 pin Type of Connection Industrial Ethernet ports M12 1 4 pin D coding Type of Connection Digita...

Page 5: ...n Pin 1 24 V DC 2 I O 3 4 Socket 1 GND I O Suitable Plug 51 Suitable Plug Socket 3 78 77 Suitable Plug 5 Function Pin 1 0 V DC 2 0 V DC 3 4 24 V DC USystem Sensor 5 24 V DC UDigital I O 2 2 Socket 1 S...

Page 6: ...3 Complementary Products wenglor offers Connection Technology providing field wiring means Connection plug 7 8 5 pin Order number ZAT77NN01 Suitable Plug 77 S82 Connection plug 7 8 5 pin Order number...

Page 7: ...ngth 2 m Suitable Plug 78 S76 Connecting line 7 8 5 pin Order number ZAS78R601 Cable length 10 m Suitable Plug 78 S75 Connector Plug RJ45 8 pin Order number ZAT45NN01 Suitable Plug 45 S48 Connection p...

Page 8: ...g Distance Reduction Ethernet Receive Path Ethernet Send Path Interfaces Bus A B Emitted Light disengageable Magnet activation Input confirmation Contactor Monitoring Encoder A A TTL Encoder B B TTL B...

Page 9: ...nical influ ences The connection box must be fastened in such a way that the mounting position cannot change The product is designed for use in the industrial sector The industrial environment is char...

Page 10: ...fety electromagnetic compat ibility and if necessary telecommunications terminal equipment and the specifications In case of damage the product must not be used further on In the event of improper use...

Page 11: ...a emergency stop circuits since otherwise the connection box will not be able to participate in the communication Measures must be taken in all cases to ensure that the supply voltage measured at the...

Page 12: ...are not used must be provided with caps which are included in the scope of supply Otherwise the protection class IP67 cannot be guaranteed A short circuit on the IO pins triggers an alarm in the cont...

Page 13: ...If the limit value is nevertheless violated the Connection Box is switched to an error status and all outputs are deactivated The Connection Box then has to be reset in order to start it back up again...

Page 14: ...oller established MS Module Status Off Module status OK Red Device fault Red flashing Detection function may be activated via Engineering Tool The LED display on the M12 sockets displays the diagnosis...

Page 15: ...ns Insert the device into the Profinet cable Afterwards call up the object properties of the device Assign a name of your choice to the device Allocate an Ethernet address to the device Assign the pro...

Page 16: ...in 4 ZAI02PN0x Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 x7P2 x6P2 x5P2 x4P2 x3P2 x2P2 x1P2 x0P2 Byte 1 x7P4 x6P4 x5P4 x4P4 x3P4 x2P4 x1P4 x0P4 Byte 2 Statusbyte 0 Byte 3 Statusbyte...

Page 17: ...6 1 0 Input IO Port 7 BitArea 0 7 1 0 Input IO Direction Pin4 Name Data type Byte offset Bit offset Bit length Default value IO Port 0 BitArea 0 0 1 0 Input IO Port 1 BitArea 0 1 1 0 Input IO Port 2...

Page 18: ...00000000 Slot 0x0001 Subslot 0x0001 Channel 0 Port 0 Pin2 or Pin4 1 Port 1 Pin2 or Pin4 2 Port 2 Pin2 or Pin4 3 Port 3 Pin2 or Pin4 4 Port 4 Pin2 or Pin4 5 Port 5 Pin2 or Pin4 6 Port 6 Pin2 or Pin4 7...

Page 19: ...t 7 Pin2 or Pin4 AlarmSpecifier 0x01 Diagnosis appears ChannelErrorType 0x0101 manufacturer specific Diagnostic I O Short circuit after Gnd going Api 0x00000000 Slot 0x0001 Subslot 0x0001 Channel 0 Po...

Page 20: ...ten by the controller 8 1 Call up the Administration Interface Start the web browser Enter the IP address of the connection box into the address line of your browser and press the ENTER key The IP add...

Page 21: ...21...

Page 22: ...e address line of the browser Example http 192 168 100 1 delivery state The overview page General Device is not password protected If other pages are accessed a password prompt appears The following u...

Page 23: ...Page After the connection is established the overview page of the connection box is displayed Through the language selection the website can be changed from English delivery state to German Italian Fr...

Page 24: ...on box briefly from the power supply WARNING Error free operation of the product can only be guaranteed if the correct network settings are entered in the web user interface Any incorrect entry of the...

Page 25: ...controller Reset The following settings can be reset to the delivery state by pressing the Reset button Parameter of the Digital I O ports All Digital I O ports are switched to input The password is r...

Page 26: ...inputs outputs each The digital inputs outputs are configured on the Digital I O ports page Pin 2 and pin 4 can each be configured as input or output If the pin is configured as output the pin can be...

Page 27: ...it s settings while controller is in operation COM fault action This function stipulates the output function of the output pins after a network crash Selection can be made from amongst 0V switch outp...

Page 28: ...sidues can be cleaned using aromatic free white spirit or isopropyl alcohol IPA Use cleaning agent at a maximum of 25 C Never use steam cleaners Never use solvents with aromatic compounds alcohol keto...

Page 29: ...assume liability if it can be proved that wenglor had knowledge about for the errors in question at the time of creating the operating manual This operating manual is only a general description of te...

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