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Installation and Electrical Connection 

Order Number Description

Cable 

Length

Plug  

Pattern

ZAV78R201

Connection cable 
7/8" plug, socket, 5-pin

2 m

1

2

5

3

4

1

2

5

3

4

ZAS78R601

Connector Cable 
7/8", socket, 5-pin

10 m

1

2

5

3

4

ZAT77NN01

Plug connector 
7/8", 5-pin, field wireable

1

2

5

3

4

ZAB78NN01

Socket connector 
7/8", 5-pin, field wireable

1

2

5

3

4

Description

Cable 

Length

Plug  

Pattern

Standard cable

Connection cables 
M12×1, 4-pin

Various 

lengths 

available

3

4

2

1

3

4

2

1

5.2  Installation

• Protect the product against contamination during installation 
• Observe all applicable electrical and mechanical regulations, standards, and safety rules
• Protect the product against mechanical influences
• Make sure that the Connection Box is mounted in a mechanically secure fashion.
• Specified torque values must be complied with (see 

“3. Technical Data” on page 8

). 

• The product is laid out for use in industrial applications. Industrial environments are distinguished by the 

fact that power consumers are not connected directly to the public low-voltage mains. Additional measures 
must be implemented for use in residential, business and commercial environments.  

ATTENTION!
Risk of property damage in case of improper installation!

The product may be damaged.
• Comply with installation instructions.

Summary of Contents for ZAI02EN0 Series

Page 1: ...ZAI02EN0x Connection Boxes Operating Instructions Available as PDF file only Revision level 19 02 2018 Version 2 0 1 www wenglor com EN...

Page 2: ...hnical Data 8 3 1 Housing Dimensions 9 3 2 Wiring Diagram 10 3 3 Accessory Products 11 3 4 System Layout 13 3 5 Scope of Delivery 14 4 Transport and Storage 14 4 1 Transport 14 4 2 Storage 14 5 Instal...

Page 3: ...Port Object 0xF4 29 7 9 TCP IP Interface Object 0xF5 30 7 10 Ethernet Link Object 0xF6 31 7 11 Vendor Specific Object 0x64 32 7 12 Connections 33 8 Web Based Configuration 34 8 1 Accessing the Adminis...

Page 4: ...on hand for later reference 1 2 Explanations of Symbols Safety precautions and warnings are emphasized by means of symbols and attention getting words Safe use of the product is only possible if thes...

Page 5: ...iance with the instructions Use of the product for purposes other than those intended Use by untrained personnel Use of unapproved replacement parts Unapproved modification of products These operating...

Page 6: ...twork This product can be used in the following industry sectors Special machinery manufacturing Heavy machinery manufacturing Logistics Automotive industry Food industry Packaging industry Pharmaceut...

Page 7: ...ave uninterrupted access to the operating instructions DANGER Risk of personal injury or property damage in case of incorrect initial start up and maintenance Personal injury and damage to equipment m...

Page 8: ...er of standard I O pins 16 Housing material Aluminum Weight 1100 g Protection IP 67 Connector type power 7 8 5 pin Connector type Industrial Ethernet ports M12 1 4 pin D coded Connector type I O ports...

Page 9: ...es the tightening torques of the plugs and mounting options in order to assure compliant error free operation Connector Type Tightening Torque Nm M12 0 4 7 8 plug 1 5 FE ground strap 2 2 0 2 Connectio...

Page 10: ...tion Receiver Line Emitter Line Grounding Switching Distance Reduction Ethernet Receive Path Ethernet Send Path Interfaces Bus A B Emitted Light disengageable Magnet activation Input confirmation Cont...

Page 11: ...table connector technology for your Connection Box Plug connector 7 8 5 pin Order number ZAT77NN01 Suitable Plug 77 S82 Plug connector 7 8 5 pin Order number ZAB78NN01 Suitable Plug 78 S87 Plug connec...

Page 12: ...ting cable 7 8 5 pin Order number ZAS78R601 cable length 10 m Suitable Plug 78 S75 RJ45 Plug connector 8 pin Order number ZAT45NN01 Suitable Plug 45 S48 Plug connector M12 1 4 pin Order number ZAT51NN...

Page 13: ...51R601 cable length 10 m Suitable Plug 51 Order number ZAV51R202 cable length 2 m Order number ZAV51R602 cable length 10 m Suitable Plug 51 2 Connection cables M12 1 4 pin available in various lengths...

Page 14: ...onditionally accept the package and notify the manufacturer of the damage Then return the device making reference to damage in transit 4 2 Storage The following points must be taken into condition wit...

Page 15: ...V Order Number Description Cable Length Plug Pattern ZAV51R201 ZAV51R601 Connection cable 4 pin M12 1 plug on both ends 2 m 10 m 3 4 3 4 ZAV51R202 ZAV51R602 Connection cable M12 1 plug 4 pin RJ45 plu...

Page 16: ...ng installation Observe all applicable electrical and mechanical regulations standards and safety rules Protect the product against mechanical influences Make sure that the Connection Box is mounted i...

Page 17: ...The Connection Box must be connected to supply voltage within a range of 18 to 32 V DC USystem Sensor supplies the Connection Box and all connected sensors with voltage and UDigital I O is used to sup...

Page 18: ...etwork and the digital I O ports are described below 5 4 1 Industrial Ethernet Cable wenglor offers a range of preassembled Industrial Ethernet cables In order to assure simple and reliable wiring we...

Page 19: ...ecause current of up to 4 A can be made available at each port However the utilized power plug has a rating of max 9 A This total may not be exceeded by the sum of all digital outputs If the limit val...

Page 20: ...comply with applicable safety and electromagnetic compatibility requirements and regulations and if applicable correspond with any telecommunication terminal devices and their specifications If damage...

Page 21: ...operational Red blinking No error Mod Green Ready for use Green blinking Standby Red Permanent error Red blinking Transient error The LED display at the M12 sockets indicates the diagnostic status of...

Page 22: ...the Connection Box to supply power and then connect supply power to the controller via one of the Ethernet ports Suitable connection technology can be found at wenglor s website Create an new project...

Page 23: ...ance Get 3 Number of Instances Get 6 Maximum ID Number Class Attributes Get 7 Maximum ID Number Instance Attributes Get Class Services Code Name 0x01 Get_Attribute_All 0x0E Get_Attribute_Single Instan...

Page 24: ...es ID Name Access 1 Revision Get 2 Max Instance Get 3 Number of Instances Get 4 Optional Attribute List Get 5 Optional Service List Get 6 Maximum ID Number Class Attributes Get 7 Maximum ID Number Ins...

Page 25: ...uming 37 Configuration assembly 100 Assembly Object 0x04 Class Attributes ID Name Access 1 Revision Get 2 Max Instance Get 3 Number of Instances Get 6 Maximum ID Number Class Attributes Get 7 Maximum...

Page 26: ...mum ID Number Class Attributes Get 7 Maximum ID Number Instance Attributes Get Class Services Code Name 0x01 Get_Attribute_All 0x0E Get_Attribute_Single Instance Attributes ID Name Access 1 Open Reque...

Page 27: ...This object manages a single physical output at the device Discrete Output Point Object 0x09 Class Attributes ID Name Access 1 Revision Get 2 Max Instance Get Class Services Code Name 0x0E Get_Attribu...

Page 28: ...ss 1 Revision Get 2 Max Instance Get 3 Number of Instances Get 6 Maximum ID Number Class Attributes Get 7 Maximum ID Number Instance Attributes Get Class Services Code Name 0x01 Get_Attribute_All 0x0E...

Page 29: ...t 6 Maximum ID Number Class Attributes Get 7 Maximum ID Number Instance Attributes Get 8 Entry Port Get 9 Port Instance Info Get Class Services Code Name 0x01 Get_Attribute_All 0x0E Get_Attribute_Sing...

Page 30: ...ces Get 6 Maximum ID Number Class Attri butes Get 7 Maximum ID Number Instance Attributes Get Class Services Code Name 0x01 Get_Attribute_All 0x0E Get_Attribute_Single Instance Attributes ID ID ID 1 S...

Page 31: ...tances Get 6 Maximum ID Number Class Attributes Get 7 Maximum ID Number Instance Attributes Get Class Services Code Name 0x01 Get_Attribute_All 0x0E Get_Attribute_Single Instance Attributes ID Name Ac...

Page 32: ...L 0 disable 1 enable Get Set Instance Services Code Name 0x0E Get_Attribute_Single 0x10 Set_Attribute_Single Attributes layout Attribute ID Attribute ID 1 Direction register Byte 0 Byte 1 I O directio...

Page 33: ...t least one output 5 6 Temperature too high 7 Temperature too low 3 0 7 Consuming assembly originator target output data instance 37 length 2 bytes Byte 0 Byte 1 Inputs pin 2 Inputs pin 4 Bit 8 7 6 5...

Page 34: ...ler Exception When an exclusive owner connection without configuration assembly is opened the device s current settings are retained 8 1 Accessing the Administration Interface Start the web browser En...

Page 35: ...35 Connection Boxes...

Page 36: ...cess the Connection Box s website in this example the ZAI02EN01 the IP address must be entered to the browser s address line as described Example http 192 168 100 1 8 2 Overview Page Language Selectio...

Page 37: ...out The website is subdivided into the following four areas 1 Language selection The website can be changed from English default language to German Italian French or Spanish with the language selectio...

Page 38: ...The manufacturer of the Connection Box is wenglor Description The description indicates the type of product The prod uct s Industrial Ethernet interface is also displayed Serial number The serial num...

Page 39: ...39 Connection Boxes 8 5 Device Settings The network settings can be changed and the device can be reset via the device settings category selection...

Page 40: ...nges to network settings Furthermore supply power must be maintained for at least an additional 5 sec onds after the network settings have been saved to memory Changing the password An additional wind...

Page 41: ...al inputs outputs The parameters of the digital inputs outputs are configured via the digital I O ports page Pins 2 and 4 can be configured as inputs or outputs If the pin is configured as an output i...

Page 42: ...o be set via the controller for normal operation COM fault action This function stipulates the output function of the output pins after a network crash exclusive owner connec tion Selection can be mad...

Page 43: ...ressure and rubbing Large areas of contamination including greasy oily or sooty surfaces as well as adhe sive residues can be removed with aromatic free mineral spirits or isopropyl alcohol Use cleani...

Page 44: ...cess control TCP IP Transmission control protocol internet protocol UB Operating voltage 11 2 Change Index Operating Instructions Version Date Description Change Associated Product Version 1 0 0 08 02...

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