Wenglor OPT154 Series Operating Instructions Manual Download Page 1

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OPT154x

Sensors for Roller Conveyor Systems

Operating Instructions

Translation of the Original Operating Instruction

Subject to change without notice

Available as PDF version only

Status: 27.02.2018

Version: 2.1.0

www.wenglor.com

Summary of Contents for OPT154 Series

Page 1: ...s for Roller Conveyor Systems Operating Instructions Translation of the Original Operating Instruction Subject to change without notice Available as PDF version only Status 27 02 2018 Version 2 1 0 www wenglor com EN ...

Page 2: ...Laser LED Warnings 7 2 7 Approvals and protection class 7 3 Technical Data 8 3 1 Dimensional Drawings 9 3 2 Pin assignment Connection Diagrams 10 3 3 Complementary Products see catalog 10 3 4 Layout 11 3 5 Control Panel 11 3 6 Scope of Delivery 11 4 Transport and Storage 12 4 1 Transport 12 4 2 Storage 12 5 Installation and Electrical Connection 13 5 1 Installation 13 5 1 1 Installation with the Z...

Page 3: ...s 22 7 Settings 25 7 1 Adjusting Switching Distance 25 7 2 Setting Inputs and Outputs 25 7 2 1 Input 25 7 2 2 Output 26 8 NFC interface 27 9 Software 27 9 1 General 27 9 2 User Interface 28 10 Maintenance Instructions 29 11 Proper Disposal 29 12 Appendix 29 12 1 List of Abbreviations 29 12 2 Change Index Operating Instructions 29 12 3 EU Declaration of Conformity 29 ...

Page 4: ...t be read carefully before using the product and must be kept on hand for later reference 1 2 Explanations of Symbols Safety precautions and warnings are emphasized by means of symbols and attention getting words Safe use of the product is only possible if these safety precautions and warnings are adhered to The safety precautions and warnings are laid out in accordance with the following principl...

Page 5: ...onnel Use of unapproved replacement parts Unapproved modification of products These operating instructions do not imply any guarantee from wenglor with regard to the described procedures or specific product characteristics wenglor assumes no liability for printing errors or other inaccuracies contained in these operating instructions unless wenglor was verifiably aware of such errors at the point ...

Page 6: ...aging industry Pharmaceuticals industry Woodworking industry 2 2 Use for Other than the Intended Purpose Not a safety component in accordance with 2006 42 EC Machinery Directive The product is not suitable for use in potentially explosive atmospheres The product may only be used with accessories supplied or approved by wenglor or combined with approved products A list of approved accessories and c...

Page 7: ...e may be rendered null and void Modification of the product is impermissible 2 5 General Safety Precautions NOTE These instructions are an integral part of the product and must be kept on hand for the entire duration of its service life In the event of possible changes the respectively current version of the operating instructions can be accessed at www wenglor com in the product s separate downlo...

Page 8: ...30 0 V Current consumption Ub 24 V 16 mA EcoMode yes Switching frequency 100 Hz Response time 5 ms Temperature drif 5 Temperature range 40 60 C Switching Output Voltage Drop 0 9 V PNP Switching Output Switching Current 200 mA Short circuit proof reversed polarity and overload proof yes Interface NFC Protection class III Logic yes Pneumatic Solenoid Valve Unit K04 K04 Mechanical Data Setting method...

Page 9: ...nsors for Roller Conveyor Systems 3 1 Dimensional Drawings OPT1540 1542 OPT1540 1542 OPT1546 Transmitter Diode Receiver Diode Plug see section 3 2 Pin assignment Connection Diagrams page 10 Screw M4 0 5 Nm ...

Page 10: ... Encoder A A TTL Encoder B B TTL Black Brown Red Orange Yellow Green Blue Violet Grey White Pink Green Yellow Supply Voltage Supply Voltage 0 V Supply Voltage AC Voltage Switching Output NO Switching Output NC Contamination Error Output NO Contamination Error Output NC Input analog or digital Teach Input Time Delay activation Shielding Interface Receive Path Interface Send Path Ready Ground Clock ...

Page 11: ...olenoid valve OPT1540 42 OPT1546 Switching Status Indicator Error Indicator I O plug Logic daisy chaining plug Logic daisy chaining cable 3 5 Control Panel 3a OP3 2a 2a NFC interface 3a Switching Status Indicator Error Warning 3 6 Scope of Delivery OPT154x Quickstart instruction ...

Page 12: ...n the device making reference to damage in transit 4 2 Storage The following points must be taken into condition with regard to storage Do not store the product outdoors Store the product in a dry dust free place Protect the product against mechanical impacts Protect the product against exposure to direct sunlight ATTENTION Risk of property damage in case of improper storage The product may be dam...

Page 13: ...tween the rollers Minimum clearance at the side 2 mm roughly 10 mm below the height of the conveyed goods Adjustment of the sensors is not absolutely necessary Permissible object dimensions must be complied with see section 5 1 3 Permissible Object Dimensions page 16 Mounting is possible with wenglor s ZPTX001 or ZPTX003 quick mounting system or the ZPTX002 mounting bracket not included in scope o...

Page 14: ...g System First of all the retaining plate is clipped to the conveyor with the help of the percussion rivets included with the ZPTX001 A A 7 mm diameter hole is required to this end The sensor is then inserted into the bottom guide and snapped into the retaining plate by pushing it to the back B ...

Page 15: ...ion A suitable drill or stamping tool must be used to this end The method used to mount the retaining plate to the conveyor must be selected individually as well The percussion rivets included with the ZPTX001 quick mounting system can be ordered separately under order number ZPTE001 if required 5 1 2 Installation with ZPTX002 Mounting Bracket The sensor is attached to the bracket with two M4 scre...

Page 16: ...e minimum package height is also increased as a result Lane Width Package Size 600 mm 900 mm Mounting ZPTX001 3 ZPTX002 ZPTX001 3 ZPTX002 Px min 150 mm 100 mm 150 mm 100 mm Py min 50 mm 120 mm 100 mm 220 mm 5 2 Electrical Connection The sensors are equipped with a quick wiring system This reduces the effort required for completing electri cal connections It must be assured that the socket with the...

Page 17: ... various functions to pins I O1 und I O2 via plug See section 7 2 Setting Inputs and Outputs page 25 with regard to configuring the pins 5 3 Diagnostics The following diagnosis functions are detected Indicator LED Diagnosis Cause Elimination Device malfunctions Continuous blinking at approx 8 Hz Contamination Carefully clean the emitter and the receiver with a cloth Aged emitter diode Replace the ...

Page 18: ...ice malfunctions can be additionally detected via the error output One of the freely programmable I Os is specified as an error output to this end This output is switched as soon as one of the device malfunctions is detected The process error can also be configured to an output so that it switches as soon as a material jam is detected Conduct in case of fault NOTE Analyze and eliminate the cause o...

Page 19: ...lay Deactivated 6 2 Function definition 6 2 1 Basic Function Material Inlet and Material Accumulation An object on the conveyor system is advanced to the foremost position If it s detected at this position by the sensor the rollers at the first accumulation position are deactivated and the object comes to a standstill Infor mation indicating that the accumulation position is occupied is forwarded ...

Page 20: ...ying a signal to the corresponding input Dynamic Zones An individual object is released from its accumulation position and forwarded Subsequent objects can be moved up one by one The special feature of this type of single discharge is the fact that the objects can be larger than the accu mulation positions The system detects the object s size and automatically activates as many accumulation positi...

Page 21: ... but rather only up to the point to which packages have actually accumulated And thus only occupied accumulation positions are activated which reduces energy consumption decreases noise levels and results in less wear and tear Automatic Block Discharge This operating mode is similar to standard block discharge but in this case discharge is not activated by means of a signal applied to the input bu...

Page 22: ...in the conveyor system as early as possible and prevents the forwarding of further objects into the jam If an object is continuously detected by the sensor for a specified period of time although the rollers are activated this is detected as a material jam The rollers of the respective accumulation position as well as all upstream accumulation positions are stopped In this case the status LED indi...

Page 23: ...logic is delayed for a specified period of time Duration can be adjusted with the software Setting range 0 to 25 seconds Default setting function deactivated Unloading Delay This function is used to unload the conveyor system with material by means of a hoist Follow up forwarding of upstream accumulation locations is activated in a delayed manner for example in order to be able to fully unload the...

Page 24: ...eed of objects on inclined conveyor sections When material is being conveyed the object is stopped at each accumulation position and delayed for a specified period of time before it s forwarded The function can be used either in combination with only single discharge or block discharge or with single discharge and block discharge In the case of single discharge each individual object is stopped an...

Page 25: ...Reduce switching distance until the sensor is deactivated and then increase it until the sensor is once again activated if necessary increase it a bit more in order to enhance switching reliability 7 2 Setting Inputs and Outputs Freely programmable pins I O2 and I O3of the additional I O plug can each be used as an input or an output Possible functions include 7 2 1 Input Function Single Discharge...

Page 26: ...as soon as supply power Ub is applied to the input Low Active During normal operation the output is connected to supply power Ub The input function is activated as soon as 0V is applied to the input 7 2 2 Output Function Object Detected The output is activated as soon as an object is detected by the sensor Output solenoid valve motor AMV The output is activated as soon as an object is stopped This...

Page 27: ...tate However in this case no diagnostics information is provided by means of the indicator LED If a connection isn t established immediately move the adapter across the sensing face until connection is successful As soon as the data have been correctly transmit ted via NFC read write the indicator LED blinks quickly four times for signalling 9 Software 9 1 General The devices can be set up and con...

Page 28: ...e shows the default settings for wTeach software Device manager Read write mode selection Connected devices Operating Modes Functions and Settings Information window display of in formation regarding the selected operating mode function setting Connection Diagram NFC signal strength ...

Page 29: ...al regulations apply to product disposal 12 Appendix 12 1 List of Abbreviations Abbreviation Meaning NFC Near Field Communication Ub Supply Voltage Tu Ambient Temperature nc Not Connected AMV Solenoid Valve Motor Output 12 2 Change Index Operating Instructions Version Date Description Change 1 0 0 25 05 16 Initial version of the operating instructions 1 0 1 17 08 16 Mounting roller clearance at th...

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