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Wenger Gearboss AirPro, Installation And Owner'S Instructions

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Wenger Gearboss AirPro Installation And Owner'S Instructions Download Page 1

Wall Installation

Installation and Owner’s Instructions

GearBoss

®

 AirPro

™

 Locker

©Wenger Corporation 2016 

Printed in USA 10/16 

Part #241A564-06

Wenger Corporation,

 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448

Questions? Call.....USA: 800-4WENGER (493-6437) • Worldwide: 1-507-455-4100 • www.wengercorp.com

Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . .2

General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Manufacturer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Warranty  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Safety Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Supplied Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Fasteners - Not Supplied  . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

AirPro Locker Wall Configuration Components

 . . . . . . . . . . . .5

AirPro Locker Island Configuration Components

 . . . . . . . . . .6

Starter, Extension and Base Variations . . . . . . . . . . . . . . . . . .7

Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Pre-Installation Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Wall Configuration Installation

 . . . . . . . . . . . . . . . . . . . . . . . . .10

Island Configuration Installation

 . . . . . . . . . . . . . . . . . . . . . . .18

Final Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Visit the GearBoss web page at www.gearboss.com for detailed instructions and videos.

Note:

  Please read and understand the instructions before starting the assembly or installation.

Note:

  If you need additional information, contact Wenger Corporation using the information below.

Island Installation

Summary of Contents for Gearboss AirPro

Page 1: ...asteners Not Supplied 4 AirPro Locker Wall Configuration Components 5 AirPro Locker Island Configuration Components 6 Starter Extension and Base Variations 7 Required Tools 8 Before Installation 8 Pre...

Page 2: ...only as described in these instructions Warranty GearBoss AirPro Lockers are covered under a ten year Limited Warranty offered to you the initial purchaser This Warranty runs from the date of shipmen...

Page 3: ...talled only by skilled technical persons and only after carefully studying these instructions It is suggested that the lockers are setup in a space that is large enough to safely handle the cartons pa...

Page 4: ...r to the structure are not provided The installer must choose the appropriate fastener and follow the manufacturer s directions AirPro Locker Fastener Guidelines If concrete attachment should be 1 4 c...

Page 5: ...25 Wall Starter Tube 32 Seat Hinge 19 Starter Connector 26 Wall Front Extension Connector 33 Seat Lock Bracket 20 Extension Connector 27 Side Hook Bracket 34 Front Hook 21 Wall Side Grille 28 Hook Cov...

Page 6: ...Bottom Grille 29 Back Hook Bracket 36 Island Back Panel 19 Starter Connector 30 Shelf Panel 37 Island Base Starter 20 Extension Connector 31 Seat Panel 38 Island Base Extension 23 Adjustable Foot Asse...

Page 7: ...ension Connector 20 3 Locker Extension Connector 20 2 Locker Wall Starter Tube 25 3 Locker Wall Starter Tube 25 2 Locker Wall Front Extension Connector 26 3 Locker Wall Front Extension Connector 26 2...

Page 8: ...yout of the room before starting the installation Take measurements of the room and wall lengths The wall must accommodate an additional 6 to allow the Extension Tubes for the final bay of lockers to...

Page 9: ...ns 38 Finger tighten a set of one 1 4 20 x 5 1 2 Capscrew 2 1 4 Dia x 734 Flat Washer 6 and 1 4 20 Wedge Nut 1 into every Connect Tube of all Starter Connectors 19 Extension Connectors 20 Island Base...

Page 10: ...ted on extension tubes Starting the row with the wrong set of lockers will make it impossible to complete the installation Refer to the installation drawings 1 Lay all of the locker components out acc...

Page 11: ...using an additional Top Grille Bottom Grille and Side Grille to build the next locker off of the Side Grille from the already assembled locker IMPORTANT Only assemble the lockers needed to fit on eac...

Page 12: ...ghten Capscrews only until snug Starter Connector 19 Extension Connector 20 Starter Connector 19 Starter Bank of Lockers Extension Bank of Lockers 7 Attach the Wall Starter Tube 25 or Wall Front Exten...

Page 13: ...Wall Bracket The Wall Brackets at the end of each bank must be placed 2 5 cm in from the outside edge of the Side Grilles to keep from interfering with the Starter and Extension Connectors d Attach t...

Page 14: ...of the lockers a Align the position of the top Wall Brackets with the position of the already attached bottom Wall Brackets b Attach the Wall Brackets to the wall using the appropriate fasteners and m...

Page 15: ...e person tip the bank of lockers upright and lift them onto the Wall Brackets Lean the lockers slightly forward to tip into the brackets d Push the top of the lockers to be flush with the back wall an...

Page 16: ...The Support Legs should not be spaced more than 48 122 cm apart c Unscrew the Adjustable Feet to be tight against the floor Mark the location of one hole on each of the feet Note Only one hole need to...

Page 17: ...tors Wall Starter Tubes and Extension Connectors 21 Attach a GearBoss Decal 39 to the front of a Starter or Extension Connector at one end of the locker bank 22 Install additional Island Configuration...

Page 18: ...according to the installation drawings 2 Lay one Side Panel 35 flat and fit one Back Panel 36 over the center weldment Align the extended wires of the Back Panel with the matching holes in the Side P...

Page 19: ...for this bank off of the just assembled locker depending on the configuration as indicated in the installation drawings Repeat steps 2 5 using additional Top Grilles Bottom Grilles and Back Panel to b...

Page 20: ...ctors until the Connect Tubes are completely engaged with all of the Side Grilles 8 Tighten all of the 1 4 20 x 5 1 2 Capscrews until they are snug Do not overtighten the Capscrews Tighten Capscrews o...

Page 21: ...e completely engaged with all of the Side Grilles 10 Attach the Base to the Side Grilles using 14 x 1 3 4 Self Tapping Screws 7 in the front and back 11 Tighten all of the 1 4 20 x 5 1 2 Capscrews unt...

Page 22: ...2 5 cm in from the each end of the base b Attach the top of the Support Legs to the Base using 1 4 14 x 3 4 Self Tapping Screws 5 b Evenly space and attach additional Support Legs under the bank acco...

Page 23: ...et to level the lockers and set the height from the floor Mark the location of one hole on each of the feet Note Only one hole need to be marked choose the most accessible hole b Move the locker to al...

Page 24: ...r lockers attached to the wall a Position two Top Grilles 17 two Bottom Grilles 18 and one Back Panel 36 on the end of the Side Panel 35 of the attached locker bank Align the extended wires with the m...

Page 25: ...using two 1 4 20 x 2 Capscrews 8 1 4 Dia x 734 Flat Washers 6 and 1 4 20 Lock Nuts 9 18 Attach the Starter Connector to the Extension Connector using one 1 4 14 x 3 4 Self Tapping Screw 5 Position the...

Page 26: ...gs 4 into the open ends of the Base Starters and Base Extensions 22 Attach a GearBoss Decal 39 to the front of a Starter or Extension Connector at one end of the locker bank 23 Install additional Isla...

Page 27: ...common height attach Side Hook Brackets 27 back to back on the inside of the lockers and Hook Cover Plates 28 to the ends of the locker bank b Secure the Side Hook Brackets and Hook Cover Plates using...

Page 28: ...usly installed Insert Nuts 4 In each Locker place a Shelf Panel Back Hook Side down onto the Side Hook Brackets Attach each side of the Shelf Panel using two 1 4 20 x 708 Machine Screws 11 into the pr...

Page 29: ...on the left when facing up as shown 6 On the opposite side of the Seat Panels attach one Seat Hinge 32 to the bottom right same side as the front holes using two 1 4 20 x 708 Machine Screws 11 into th...

Page 30: ...de Grille b On the opposite side fit the post on a Seat Hinge into the hole on the inner side of the Right Wall Side grille and attach it to the Seat Panel using two 1 4 20 x 708 Machine Screws 11 int...

Page 31: ...lready installed Insert Nuts 10 Pound 312 Dia Dome Plugs 15 into all open outside facing holes in the Side Grilles and Bases 11 If the locker will not have doors pound two 500 Dome Plugs 16 into the t...

Page 32: ...Clean the locker and it s components with a mild detergent Avoid using harsh or abrasive cleaning products Check fasteners after each season to ensure that they are not loose or dislodged Check faste...

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