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Attach Doors - Grille Doors

Grille Doors

Hinges and lock housings are already welded to grille doors 

3$

.

They only need to be attached to wood doors 

3%

.

This applies to Grille Doors only.

STOP

Door 

Hinges

34

Lock 

Housing

Summary of Contents for AcoustiCabinets Series

Page 1: ...38 Secure Cabinets UltraStor 39 Connect Cabinets Together 39 Secure Cabinets to Back Wall 41 To Secure Cabinets Back to Back 42 Secure Cabinets AcoustiCabinets 43 Connect Cabinets Together 43 Secure C...

Page 2: ...defect of these instructions The manufacturer reserves the right to change this product at any time The information in this document is not intended to cover all possible conditions and situations th...

Page 3: ...all of these safety instructions before assembling or using the cabinets CAUTION It is unsafe for only one person to assemble or move the cabinets CAUTION Make sure the cabinets are securely attached...

Page 4: ...inets no attachment to the floor is required for standard installation For seismic peninsula or island configurations cabinets would be attached to the floor See Secure Cabinets on pages 39 45 for mor...

Page 5: ...7 8 32 x 3 4 Flat Head Screw 30 0 35 x 0 6 Vinyl Cap 33 7 x 5 8 Flat Head Screw 37 10 24 Hex Cap Nut 39 8 32 x 1 Machine Screw 43 Cabinet Assembly Fasteners Cover Panel Fasteners Work Surface Top Fast...

Page 6: ...t 19 01 02 03 04 05 06 07 08 09 18 19 20 21 22 23 24 25 26 27 41 42 43 44 45 46 36 70 71 72 73 74 75 76 77 250A893 250A700 Cabinet 20 01 02 03 04 05 06 07 08 09 18 19 20 21 22 23 24 25 26 27 41 42 43...

Page 7: ...57 Cabinet 59 58 59 60 61 62 83 54 55 56 57 Cabinet 60 58 59 60 61 62 83 54 55 56 57 Cabinet 61 41 42 43 36 70 71 72 73 74 250A893 250A700 Cabinet 71 41 42 4 36 70 71 72 73 74 250A893 250A700 Cabinet...

Page 8: ...0 81 A700 250C880 UltraStor Cover Panel Cabinet 44 22 23 24 25 26 27 28 29 30 43 44 45 46 47 65 66 31 3 74 75 76 77 78 79 80 81 A700 250C880 UltraStor Cover Panel Cabinet 45 3 24 25 26 27 28 29 30 43...

Page 9: ...t 76 58 59 60 62 77 78 79 80 81 82 83 54 55 56 250C880 UltraStor Cover Panel Cabinet 83 Cabinet Group 4 see page 18 12 13 14 15 17 30 66 67 31 32 33 34 35 58 59 60 61 80 81 82 83 50 51 52 53 54 55 56...

Page 10: ...04 05 06 07 08 09 10 11 12 21 22 23 24 25 26 27 28 29 30 42 43 44 45 46 47 65 66 73 74 75 76 77 78 79 80 250A700 Cabinet 6 04 05 06 07 08 09 10 11 1 21 22 23 24 25 26 27 28 29 30 42 43 44 45 46 47 65...

Page 11: ...d the complete assembly procedure before beginning the assembly The cabinet carton is marked with the cabinet number as shown in Cabinet Identification Hardware packs may contain extra fasteners that...

Page 12: ...1 Cabinets 01 02 04 05 13 18 19 20 21 22 23 24 25 26 27 28 29 46 51 52 54 55 56 57 58 59 60 61 70 71 72 73 77 78 79 80 8 Detail 1F Detail 1G Detail 1A Detail 1B Detail 1C Detail 1D Detail 1E Left Hing...

Page 13: ...s the bottom edge of the back panel b With the three rear stretcher panels facing up slide the back panel into the groove on the side and top panels 5 Attach the sides of the rear stretcher panels to...

Page 14: ...10 6 16 15 14 18 Hardware used 8 32 Insert Nut t Wood Dowel i 7 x 50 mm Hex Socket Screw 1 Tack Glide 1 8 x 5 8 Pan Head Screw 1 Fixed Height Shelf Clip y Leveler Bracket 1 1 4 20 x 1 38 Machine Scre...

Page 15: ...stretcher panel then peg the front stretcher panel 1 to it 6 With wood dowels i peg the front stretcher panel 1 to the notch in the side panels 7 Cabinets 50 and 53 only See Detail 2E Attach top fron...

Page 16: ...nge Right Hinge or 5 23 11 4 14 13 Detail 3C 12 Hardware used 8 32 Insert Nut t Wood Dowel i 7 x 50 mm Hex Socket Screw 1 Tack Glide 1 8 x 5 8 Pan Head Screw 1 Leveler Bracket 1 1 4 20 x 1 77 Machine...

Page 17: ...ce Push or hammer plastic tack glides 1 into the bottom edge of the side and any center panels about 2 from the corners 2 Attach leveler brackets a See Detail 3D Attach leveler brackets 1 to the insid...

Page 18: ...e used 8 32 Insert Nut t Wood Dowel i 7 x 50 mm Hex Socket Screw 1 Tack Glide 1 8 x 5 8 Pan Head Screw 1 Fixed Height Shelf Clip y Leveler Bracket 1 1 4 20 x 1 38 Machine Screw u Detail 4F Detail 4A D...

Page 19: ...screws 1 4 Turn the cabinet assembly to face the front edges up 5 With wood dowels i peg the cross stretcher panel 1 to the bottom rear stretcher panel then peg the front stretcher panel 1 to it 6 Wi...

Page 20: ...Nut t Wood Dowel i 7 x 50 mm Hex Socket Screw 1 Tack Glide 1 8 x 5 8 Pan Head Screw 1 Fixed Height Shelf Clip y Leveler Bracket 1 Detail 5F Detail 5A Detail 5B Detail 5G Detail 5D Left Hinge Right Hi...

Page 21: ...ee rear stretcher panels facing up slide the back panel into the groove on the side and top panels 4 Align and clamp the filler panel 2 with the closure panel 2 so the pilot holes in the filler panel...

Page 22: ...6A Detail 6D Detail 6F Detail 6G Left Hinge Right Hinge or 5 5 31 23 31 23 14 13 Detail 6B 12 Detail 6E 29 19 Assembly Group 6 Cabinet 17 20 30 Cleat 3 Side Leveler 2 1 4 20 Insert Nut 2 3 4 Flat Hea...

Page 23: ...7 x 50 mm hex socket screws 1 Note the pilot holes at the top of the top back panel face outside of the cabinet and the pilot holes at the bottom of the bottom back panel face inside of the cabinet 3...

Page 24: ...using a 1 4 socket or wrench on the leveler brackets See Leveling Cabinets on page 25 4 Snap the plugs in the round leveler access holes in the bottom shelves Final Cabinet Bank Assembly 1 Assemble p...

Page 25: ...heir final location according to the layout drawings and adjust them to be level with each other 2 a Check the level of the entire floor where the cabinets will be installed b Determine the highest po...

Page 26: ...ch 5 Adjust both front levelers equally until the front edges of the cabinet are plumb front to back 6 Recheck that A B Readjust if necessary repeat steps 3 5 7 Adjust the levelers on the adjacent cab...

Page 27: ...ble for the cabinet models To attach the doors refer to the appropriate instructions on the following pages Skip this procedure for cabinets without doors Double Compartment Doors Page 34 Double Full...

Page 28: ...ow the diagram below for correct grille door placement 3 To attach the doors see the following pages Cabinets 10 11 Hinged Left Cabinets 10 11 Hinged Right Cabinet 12 Cabinet 14 Hinged Left Cabinet 14...

Page 29: ...h Doors Grille Doors Grille Doors Hinges and lock housings are already welded to grille doors 3 They only need to be attached to wood doors 3 This applies to Grille Doors only STOP Door Hinges 34 Lock...

Page 30: ...n For a right side hinge the images would be mirrored STOP This step uses Fasteners G facing outward for grille doors W facing outward for wood doors Wood Door shown 3 4 Flat Head Screw 3 7 x 5 8 Flat...

Page 31: ...ng one 7 x 5 8 flat head screw 3 3 Attach lock housing For wood doors 3 only see page 39 for grille door a See Detail C Insert the lock housing 3 posts into the two holes in the front face of the door...

Page 32: ...ges would be mirrored STOP Wood Door shown 8 x 5 8 Pan Head Screw 1 Detail A Detail B Detail C Detail D 30 37 38 39 40 44 39 G facing outward for grille doors W facing outward for wood doors Detail E...

Page 33: ...C Insert the lock housing 3 posts into the two holes in the front face of the door b Insert 10 24 hex cap nuts 3 into the holes from the back face of the door and tighten them onto the lock housing p...

Page 34: ...e compartment doors only refer to page 27 STOP Wood Door shown Detail A Detail B Detail C1 Detail C2 37 38 39 40 46 39 40 This step uses Fasteners 3 4 Flat Head Screw 3 7 x 5 8 Flat Head Screw 3 10 24...

Page 35: ...the slotted hole of the hinge onto the screw and rotate it to align the other two holes Tighten all three screws b Repeat for the right side door c For wood doors 3 only Secure each hinge to the back...

Page 36: ...ly refer to page 27 STOP Wood Door shown Detail A Detail B Detail C Detail D 37 46 40 44 Detail E 45 14 39 46 40 44 39 8 x 5 8 Pan Head Screw 1 This step uses Fasteners 3 4 Flat Head Screw 3 7 x 5 8 F...

Page 37: ...e of the door using one 7 x 5 8 flat head screw 3 3 Attach lock housings For wood doors 3 only see page 39 for grille door a See Detail C Insert the card holder housing 4 posts into the two holes in t...

Page 38: ...Unroll and fluff up the sound absorptive material 3 See Detail B Attach the sound absorptive material 4 to the back of the cabinet by placing it over all of the Flip Stix approximately 2 51 mm above t...

Page 39: ...on instructions STOP Detail A1 Top View of Wall Mounted Cabinets Flush Front Detail A2 Top View of Wall Mounted Cabinets Flush Back Wall Empty Space Cabinet Connection see next page Detail A3 Top View...

Page 40: ...Detail C Depending on cabinet height there are two to three holes in the side panels for securing the cabinets together Note These holes are positioned to align the fronts of the cabinets If different...

Page 41: ...talled secure the bracket to the cabinet using 7 x 5 8 flat head screws 3 2 Instead of using the bracket holes may be drilled through both the back panel and top rear stretcher 2 to 3 51 to 76 mm down...

Page 42: ...tall 7 x 50 mm hex socket screws 1 From the other side and tighten 3 See Detail F Since the cabinets are not secured to a wall they must be secured to the floor a At the ends of the formation unsnap a...

Page 43: ...the cabinets to be flush See Detail A2 If different depth cabinets are to be aligned at the back new 3 8 holes will need to be drilled Use the holes in the shallowest cabinet as the template for the...

Page 44: ...Detail C Depending on cabinet height there are two to three holes in the side panels for securing the cabinets together Note These holes are positioned to align the fronts of the cabinets If different...

Page 45: ...mmed or the tabs can be flattened to overlap with adjacent brackets Note To maintain spacing from the wall a bracket must be attached to every cabinet 2 Position the cabinets with the mounting bracket...

Page 46: ...rt the two plastic glide tacks 1 into the bottom of the cover panel centered and 2 3 from each end 2 Lift the cover panel horizontally resting it on the back edge Attach the end cover extrusion 5 to t...

Page 47: ...he exposed hardware Use the plastic glide tacks to protect the bottom of the cover panel The cover panel should fit flush against the front and top sides of the cabinet Verify that the correct end cov...

Page 48: ...nt of the cabinet Drill the second hole 7 8 up from the bottomand 24 26 14 16 for 19 1 4 deep cabinets from the front of the cabinet Drill a third hole 7 8 up from the bottom and evenly spaced horizon...

Page 49: ...cabinets are both over 68 tall using the 3 8 drill bit through the holes already in the smaller cabinet 4 If there is not enough room in the compartment for a drill it may be necessary to mark the hol...

Page 50: ...losure panels 6 to be flush with the top of the cabinets when placed 2 Cut and place a top closure panel to cover the open space 3 Drill 3 16 pilot holes along the top closure panel and into the metal...

Page 51: ...as or as shown on the installation drawings Attach from the underside using 8 x 1 5 wood screws 5 through the pilot holes in the cabinet tops 2 For a single row island installation attach the cabinet...

Page 52: ...ndustrial all purpose cleaner Ammoniated or vinegar based glass cleaners also work well for these stains Do not use harsh abrasive cleaners as permanent damage could occur to the panel surface Be sure...

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