Wen AT6510 Instruction Manual Download | Manualshive

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OSCILLATING

SPINDLE SANDER

Instruction Manual

IMPORTANT:

Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,

ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel free to contact us:

[email protected]

1-800-232-1195 (M-F 8AM-5PM CST)

For replacement parts and the most up-to-date instruction manuals, visit

WENPRODUCTS.COM

MODEL AT6510

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Summary of Contents for AT6510

Page 1: ...trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most up t...

Page 2: ...TION MAINTENANCE 13 Operation 13 Maintenance 14 Troubleshooting Guide 15 Exploded View Parts List 17 Warranty Statement 20 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM 80 Grit Sanding Sleeves Model 6510SP80 120 Grit Sanding Sleeves Model 6510SP120 150 Grit Sanding Sleeves Model 6510SP150 240 Grit Sanding Sleeves Model 6510SP240 Assorted Sanding Sleeve Combo Pac...

Page 3: ...ion is not meant to cover all possible conditions and situations that may occur WEN reserves the right to change this product and specifications at any time without prior notice At WEN we are continuously improving our products If you find that your tool does not exactly match this manual please visit wenproducts com for the most up to date manual or contact our customer service at 1 800 232 1195 ...

Page 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Page 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Page 6: ...ons are tight Keep all guards in place 6 SANDING ACCESSORIES Do not use sanding sleeves or drums that are dam aged torn or loose Replace worn or damaged sanding sleeves before operation Always unplug the unit before making adjustments or changing sandpaper rubber drums or throat plates Always use the throat plate that matches the diam eter of the drum to minimize the gap between the drum and the t...

Page 7: ...against the spindle Do not forcefully jam a workpiece into the sanding surface 12 Do not touch moving pieces Keep hands away from the drum during operation If cleaning is necessary use a brush to remove sawdust and chips instead of your hands 13 Never perform layout assembly or set up work on the table while the sander is operating 14 After turning off the sander wait until the spindle comes to a ...

Page 8: ...e smaller the gauge number the heavier the cord AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS 25 ft 50 ft 100 ft 150 ft 3 5A 18 gauge 16 gauge 16 gauge 14 gauge IMPORTANT Servicing a double insulated product requires extreme care and knowledge of the system and should be done only by qualified service personnel using identical replacement parts Always use original factory replacement parts when serv...

Page 9: ...tworthy foe carefully remove the Spindle Sander from the packaging Make sure to take out all contents and accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact our customer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com TOOL ...

Page 10: ...g please contact our customer service at 1 800 232 1195 M F 8 5 CST or email us at techsupport wenproducts com PACKING LIST Spindle Nut Wrench Spindle with Lock Nut ASSEMBLY ADJUSTMENTS 13 mm 1 2 19 mm 3 4 26 mm 1 38 mm 1 1 2 51 mm 2 76 mm 3 NOTE 1 2 sanding sleeve fits directly on the spindle Rubber Sanding Drums 5 80 Grit Sanding Sleeves 6 Sanding Throat Plates 6 Upper Spindle Washer Size Small ...

Page 11: ...ft 3 Install the preferred rubber drum Fig 2 4 onto the spindle shaft followed by the corresponding sanding sleeve Fig 2 5 and throat plate Fig 2 3 Make sure the printed side of the throat plate is facing up NOTE The 1 2 sleeve is installed directly onto the spindle 4 Secure the sanding accessories in place with the proper size of upper spindle washer Fig 2 6 according to the packing list on p 10 ...

Page 12: ...ine around the workshop with ease DUST COLLECTION To connect a dust collection system to the machine 1 Fit a 1 5 inch dust hose not included over the dust port and secure the hose in place with a hose clamp if needed not included 2 Tug the hose to make sure the fitting is tight A tight fit is necessary for proper performance 3 Connect the other end of the dust hose to the dust collection system of...

Page 13: ... to a complete stop by gently pull ing it out NOTE The spindle rotates in a counterclockwise direction Guide the workpiece from the right to left If you guide the workpiece in the opposite direction the forces of the spinning sanding sleeve will tend to throw or bounce the workpiece away from the sanding sleeve possibly resulting in injuries 4 Maintain downward pressure on the workpiece against th...

Page 14: ...damage the plastic parts Some of these include but are not limited to gasoline carbon tetrachloride chlorinated cleaning solvents and household detergents that contain ammonia 4 Store the tool in a clean and dry place away from the reach of children Store sanding accessories away from extremely hot dry temperatures Do not bend or fold the sanding sleeves LUBRICATION All ball bearings are sealed an...

Page 15: ...riate gauge and length or plug tool directly into outlet see page 8 3 Dust collection not being used 3 Use dust collection Sanding grains easily rub off 1 Sanding sleeve has been stored in an incorrect environment 1 Store sanding accessories away from extremely hot dry temperatures 2 Sanding sleeve has been damaged or folded 2 Store sanding accessories flat not bent or folded Deep sanding grooves ...

Page 16: ... Sanding sleeve out of balance or is loose 1 Ensure sleeve is properly installed 2 Motor or internal components loose 2 Inspect replace damaged bolts nuts and retighten with thread locking fluid 3 Machine not properly mounted 3 Tighten mounting hardware 4 Faulty motor bearings 4 Test by rotating shaft rotational grinding loose shaft requires bearing replacement Sanding stops oscillating 1 Spindle ...

Page 17: ... 48 49 50 51 52 53 54 55 56 57 59 60 58 61 62 63 64 73 74 75 76 79 80 81 82 83 85 86 87 88 89 90 91 92 93 94 11 118 117 68 116 13 14 15 17 16 18 19 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 20 66 71 67 72 69 70 21 24 119 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 EXPLODED VIEW PARTS LIST 17 ...

Page 18: ... Assembly 1 29 90225 029 Bearing 608zz 1 30 90225 030 Connection Plate 1 31 90225 031 Field Assembly 1 No Part No Description Qty 32 90225 032 Rear Cover 1 33 90225 033 Brush Holder 2 34 90225 034 Carbon Brush 2 35 90225 035 Brush Spring 2 36 90225 036 Cord Clamp 2 37 90225 037 Washer 4 4 38 90225 038 Screw 4 2x13 4 39 90225 039 Washer 4 2 40 90225 040 Screw 4 2x110 2 41 90225 041 Screw 4 2x22 4 4...

Page 19: ... Throat Plate No Part No Description Qty 97 90225 097 3 4 Throat Plate 1 98 90225 098 1 Throat Plate 1 99 90225 099 1 1 2 Throat Plate 1 100 90225 100 2 Throat Plate 1 101 90225 101 3 Throat Plate 1 102 90225 102 1 2 Sanding Sleeve 80 Grit 1 103 90225 103 3 4 Sanding Sleeve 80 Grit 1 104 90225 104 1 Sanding Sleeve 80 Grit 1 105 90225 105 1 1 2 Sanding Sleeve 80 Grit 1 106 90225 106 2 Sanding Sleev...

Page 20: ...nd products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must also be a ...

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