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5

SPECIFIC RULES FOR CIRCULAR SAW

5. The lower guard should be retracted manually only for special cuts such as “Pocket Cuts” and “Compound 
Cuts.” Raise the lower guard by retracting the lever. As soon as a blade enters the material, the lower guard must be 
released. For all other sawing, the lower guard should operate automatically.

6. Always observe that the lower guard is covering the blade before placing the saw down on a bench or floor. An 
unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time 
it takes for the blade to stop after switch is released.

7. Never hold a piece being cut in your hands or across your legs. It is important to support the work properly to 
minimize body exposure, blade binding, or loss of control.

8. When ripping, always use a rip fence or straight edge guide. This improves the accuracy of the cut and reduces 
the chance for blade binding.

9. Always use blades with correct size and shape (diamond vs. round) arbor holes. Blades that do not match the 
mounting hardware of the saw will run eccentrically, causing a loss of control.

10. Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift 
up and out of the work piece toward the operator. When the blade is pinched or bound tightly by the kerf closing 
down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator. If the blade becomes 
twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood 
causing the blade to climb out of the kerf and jump back towards the operator. Kickback is the result of tool misuse 
or incorrect operating procedures of conditions and can be avoided by taking proper precautions as given below:

• Maintain a firm grip on the saw and position your body and arm in a way that allows you to resist kickback 
forces. Kickback forces can be controlled by the operator, if proper precautions are taken.

• When a blade is binding (or when interrupting a cut for any reason), release the trigger and hold the saw 
motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from 
the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take 
corrective actions to eliminate the causes of blade binding.

• When restarting a saw in the workpiece, center the blade in the kerf and check that the teeth are not engaged 
into the material. If the saw blade is binding, it may walk up or kickback from the work piece as the saw is 
restarted.

• Support large panels to minimize the risk of blade pinching and kickback. Large panels tend to sag under 
their own weight. Supports must be placed under the panel on both sides, near the line of the cut and near the 
edge of the panel.

• Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf, causing 
excessive friction, blade binding, and kickback.

• Blade depth and bevel adjusting locking levers must be tight and secure before making a cut. If the blade 
adjustment shifts while cutting, it will cause binding and KICKBACK.

• Use extra caution when making a “Pocket Cut” into existing walls or other blind areas. The protruding blade 
may cut the objects that can cause kickback.

Summary of Contents for 3614

Page 1: ...ll supply you years of rugged trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for intended purpose you will enjoy years of safe reliable service IMPORTANT NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us at 800 232 1195 techsupport wenproducts com WENPRODUCTS COM M ...

Page 2: ...Your Circular Saw Assembly and Adjustments Operation Exploded View and Parts List Warranty TECHNICAL DATA Model Number Motor Speed no load Blade Size Cutting Capacity at 90 Cutting Capacity at 45 Weight Contents 3614 120 V 60 Hz 12A 5 500 RPM 7 1 4 2 7 16 1 13 16 7 6 lbs Circular Saw 24T Carbide tipped Blade Rip Guide Blade Wrench 2 Maintenance ...

Page 3: ...gloves neckties or jewelry rings watches etc when op erating the tool Inappropriate clothing and items can get caught in moving parts and draw you in ALWAYS wear non slip footwear and tie back long hair 8 WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations WARNING Dust generated from certain materials can be hazardous to your health Always oper ate the tool in a well vent...

Page 4: ...metal parts of the tool live and shock the operator 2 DANGER Keep hands away from the cutting area and the blade Keep your second hand on the auxiliary handle or motor housing If both hands are holding the saw they cannot be cut by the blade Keep your body positioned to either side of the saw blade but not in line with the saw blade KICKBACK could cause the saw to jump back wards Do not reach unde...

Page 5: ...urface of the wood causing the blade to climb out of the kerf and jump back towards the operator Kickback is the result of tool misuse or incorrect operating procedures of conditions and can be avoided by taking proper precautions as given below Maintain a firm grip on the saw and position your body and arm in a way that allows you to resist kickback forces Kickback forces can be controlled by the...

Page 6: ...s with side shields Everyday glasses provide only lim ited impact resistance unless otherwise specified They are not safety glasses Only use certified safety equipment Eye protection equipment should comply with ANSI z87 1 standards Protective hearing equipment should comply with ANSI s3 19 standards 16 Protect your lungs Wear a face or dust mask if the operation is dusty Following this rule will ...

Page 7: ...ur tools This circuit must not be less than a 12 wire and should be protected with a 15 A time delayed fuse Before connecting the motor to the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor 7 AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS 25 ft 50 ft 100 ft...

Page 8: ... Front Handle 12 Safety Switch 3 Depth Guide Bracket 13 Trigger Switch 4 Rear Handle 14 Upper Blade Guard 5 Depth Clamp Lever 15 Dust Extraction Chute 6 Base 16 Lower Guard Lever 7 Rip Guide 17 Arbor Bolt 8 Saw Blade 18 Lower Blade Guard 9 Rip Guide Locking Knob 19 Carbon Brush Covers 10 Bevel Clamp Knob 19 19 ...

Page 9: ...ock and replace the arbor bolt 8 Tighten the arbor bolt securely by turning it clockwise with the wrench REMOVING THE BLADE 1 Unplug your circular saw 2 Press the spindle lock 3 Remove the arbor bolt by turning it counterclockwise with the wrench provided 4 Remove the outer flange washer 5 Lift the lower blade guard 6 Remove the blade from the spindle ADJUSTING THE DEPTH OF CUT 1 Unplug your circu...

Page 10: ... of the guideline within the notch This will help to obtain an accurate cut with blades of various thicknesses INSTALLING THE RIP GUIDE When cutting lumber lengthwise you are usually cutting with the wood s grain rather then across the grain Cutting with the grain of wood is called ripping also known as a rip cut Since rip cuts tend to be lengthy it can be dif ficult to accurately follow the guide...

Page 11: ...ry Correct preparation of the work piece and work area prior to cutting is also equally as important as safe operation 1 Hold the tool firmly with both hands using both the front grip and the rear handle 2 Avoid placing your hand on the workpiece while making a cut 3 Place the workpiece with the good side down 4 Set up and support the workpiece so the cut is always on your right The larger left si...

Page 12: ... returned to position surrounding the blade Now you can safely remove the saw from the workpiece and set it down out of the way 6 To achieve clean cuts keep your sawing line straight while smoothly advancing forward Do not force the saw forward too quickly in order to try and hurry up the process Let the tool work at its own pace 7 If the cut fails to properly follow your intended cut line do not ...

Page 13: ...4 Hold the lower blade guard by the handle 5 Rest the front of the base flat against the workpiece with the rear handle elevated so the blade does not touch the work piece 6 Start the saw and let the blade reach full speed 7 Guide the saw down into the workpiece and make the cut WARNING Always cut in a forward direction when pocket cutting Cutting in the reverse direction could cause the saw to cl...

Page 14: ...lastic which may result in serious personal injury Electric tools used on fiberglass material wallboard spackling compounds or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings brushes commutators etc Consequently we do not recommended using this tool for extended work on these types of materials Howeve...

Page 15: ...15 EXPLODED VIEW AND PARTS LIST ...

Page 16: ...1 46 3614 046 Screw ST4 8 25 1 15 3614 015 Rotor 1 47 3614 047 Washer 2 16 3614 016 Screw ST4 2 40 2 48 3614 048 Nut 6 1 17 3614 017 Stator 1 49 3614 049 Depth locking lever 1 18 3614 018 Tension spring 2 50 3614 050 Circlip 10 1 19 3614 019 H buckle 2 51 3614 051 Allen key 1 20 3614 020 Bearing 608 2Z 1 52 3614 052 Parallel guide 1 21 3614 021 Sleeve 1 53 3614 053 Depth scale bracket 1 22 3614 02...

Page 17: ...The prod uct must be shipped in its original container or an equivalent properly packed to withstand the hazards of ship ment The product must be fully insured with a copy of the warranty card and or the proof of purchase enclosed There must also be a description of the problem in order to help our repairs department diagnose and fix the issue Repairs will be made and the product will be returned ...

Page 18: ...Thanks for remembering ...

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