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STARTING AND STOPPING THE SAW

WARNING

: Before plugging in the tool, always check to see that the tool is turned off. Accidently start-

ing the saw could result in injury.

TO START THE SAW

Press and hold the safety switch, and then hold down the trigger switch. 
NOTE: Always let the blade reach full speed before guiding the saw into the work piece.

WARNING: The blade coming into contact with the work piece before reaching full speed, could cause 
your saw to KICKBACK towards you resulting in serious personal injury.

TO STOP THE SAW

Release the trigger switch. Allow the blade to come to a complete stop.

NOTE: Do not remove your saw from the work piece while the blade is still moving.

11

OPERATION

OPERATING THE SAW

CAUTION: 

To make sawing easier and safer, be sure to move the tool forward gently in a straight line. Never 

force or twist the saw during operation. Forcing or twisting the tool will result in overheating the motor and will 
increase the chances of dangerous kickback, possibly causing severe personal injury.

Correct preparation of the work piece and work area prior to cutting is also equally as important as safe operation.

1. Hold the tool firmly with both hands, using both the front grip and the rear handle.
2. Avoid placing your hand on the workpiece while making a cut. 
3. Place the workpiece with the “good” side down.
4. Set-up and support the workpiece so the cut is always on your right. The larger left side of the saw’s base will be 
on the part that DOES NOT fall off when the cut is made.
5. Securely clamp the workpiece so it will not move during the cut.
6. Place a clamp near the cut to further support the workpiece. Make sure the clamp is as close to the cut as pos-
sible without getting in the way of the saw’s line of motion.
7. Draw a guideline along the desired path of the cut before starting your saw or the cut.
8. Keep the cord away from the cutting area. Position the cord to prevent it from hanging up on the workpiece 
and stop you from standing or tripping on the cord during operation.

DANGER:

 If, while operating the saw, the cord hangs up on the work piece or some other object during 

a cut, release the switch trigger immediately. Unplug the saw and reposition the cord to prevent it from 
hanging up again.

Summary of Contents for 3614

Page 1: ...ll supply you years of rugged trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for intended purpose you will enjoy years of safe reliable service IMPORTANT NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us at 800 232 1195 techsupport wenproducts com WENPRODUCTS COM M ...

Page 2: ...Your Circular Saw Assembly and Adjustments Operation Exploded View and Parts List Warranty TECHNICAL DATA Model Number Motor Speed no load Blade Size Cutting Capacity at 90 Cutting Capacity at 45 Weight Contents 3614 120 V 60 Hz 12A 5 500 RPM 7 1 4 2 7 16 1 13 16 7 6 lbs Circular Saw 24T Carbide tipped Blade Rip Guide Blade Wrench 2 Maintenance ...

Page 3: ...gloves neckties or jewelry rings watches etc when op erating the tool Inappropriate clothing and items can get caught in moving parts and draw you in ALWAYS wear non slip footwear and tie back long hair 8 WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations WARNING Dust generated from certain materials can be hazardous to your health Always oper ate the tool in a well vent...

Page 4: ...metal parts of the tool live and shock the operator 2 DANGER Keep hands away from the cutting area and the blade Keep your second hand on the auxiliary handle or motor housing If both hands are holding the saw they cannot be cut by the blade Keep your body positioned to either side of the saw blade but not in line with the saw blade KICKBACK could cause the saw to jump back wards Do not reach unde...

Page 5: ...urface of the wood causing the blade to climb out of the kerf and jump back towards the operator Kickback is the result of tool misuse or incorrect operating procedures of conditions and can be avoided by taking proper precautions as given below Maintain a firm grip on the saw and position your body and arm in a way that allows you to resist kickback forces Kickback forces can be controlled by the...

Page 6: ...s with side shields Everyday glasses provide only lim ited impact resistance unless otherwise specified They are not safety glasses Only use certified safety equipment Eye protection equipment should comply with ANSI z87 1 standards Protective hearing equipment should comply with ANSI s3 19 standards 16 Protect your lungs Wear a face or dust mask if the operation is dusty Following this rule will ...

Page 7: ...ur tools This circuit must not be less than a 12 wire and should be protected with a 15 A time delayed fuse Before connecting the motor to the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor 7 AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS 25 ft 50 ft 100 ft...

Page 8: ... Front Handle 12 Safety Switch 3 Depth Guide Bracket 13 Trigger Switch 4 Rear Handle 14 Upper Blade Guard 5 Depth Clamp Lever 15 Dust Extraction Chute 6 Base 16 Lower Guard Lever 7 Rip Guide 17 Arbor Bolt 8 Saw Blade 18 Lower Blade Guard 9 Rip Guide Locking Knob 19 Carbon Brush Covers 10 Bevel Clamp Knob 19 19 ...

Page 9: ...ock and replace the arbor bolt 8 Tighten the arbor bolt securely by turning it clockwise with the wrench REMOVING THE BLADE 1 Unplug your circular saw 2 Press the spindle lock 3 Remove the arbor bolt by turning it counterclockwise with the wrench provided 4 Remove the outer flange washer 5 Lift the lower blade guard 6 Remove the blade from the spindle ADJUSTING THE DEPTH OF CUT 1 Unplug your circu...

Page 10: ... of the guideline within the notch This will help to obtain an accurate cut with blades of various thicknesses INSTALLING THE RIP GUIDE When cutting lumber lengthwise you are usually cutting with the wood s grain rather then across the grain Cutting with the grain of wood is called ripping also known as a rip cut Since rip cuts tend to be lengthy it can be dif ficult to accurately follow the guide...

Page 11: ...ry Correct preparation of the work piece and work area prior to cutting is also equally as important as safe operation 1 Hold the tool firmly with both hands using both the front grip and the rear handle 2 Avoid placing your hand on the workpiece while making a cut 3 Place the workpiece with the good side down 4 Set up and support the workpiece so the cut is always on your right The larger left si...

Page 12: ... returned to position surrounding the blade Now you can safely remove the saw from the workpiece and set it down out of the way 6 To achieve clean cuts keep your sawing line straight while smoothly advancing forward Do not force the saw forward too quickly in order to try and hurry up the process Let the tool work at its own pace 7 If the cut fails to properly follow your intended cut line do not ...

Page 13: ...4 Hold the lower blade guard by the handle 5 Rest the front of the base flat against the workpiece with the rear handle elevated so the blade does not touch the work piece 6 Start the saw and let the blade reach full speed 7 Guide the saw down into the workpiece and make the cut WARNING Always cut in a forward direction when pocket cutting Cutting in the reverse direction could cause the saw to cl...

Page 14: ...lastic which may result in serious personal injury Electric tools used on fiberglass material wallboard spackling compounds or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings brushes commutators etc Consequently we do not recommended using this tool for extended work on these types of materials Howeve...

Page 15: ...15 EXPLODED VIEW AND PARTS LIST ...

Page 16: ...1 46 3614 046 Screw ST4 8 25 1 15 3614 015 Rotor 1 47 3614 047 Washer 2 16 3614 016 Screw ST4 2 40 2 48 3614 048 Nut 6 1 17 3614 017 Stator 1 49 3614 049 Depth locking lever 1 18 3614 018 Tension spring 2 50 3614 050 Circlip 10 1 19 3614 019 H buckle 2 51 3614 051 Allen key 1 20 3614 020 Bearing 608 2Z 1 52 3614 052 Parallel guide 1 21 3614 021 Sleeve 1 53 3614 053 Depth scale bracket 1 22 3614 02...

Page 17: ...The prod uct must be shipped in its original container or an equivalent properly packed to withstand the hazards of ship ment The product must be fully insured with a copy of the warranty card and or the proof of purchase enclosed There must also be a description of the problem in order to help our repairs department diagnose and fix the issue Repairs will be made and the product will be returned ...

Page 18: ...Thanks for remembering ...

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