Wellsaw 1318 -SA Operating And Maintenance Manual Download Page 5

5

Raise

button

until

limit

switch

stops

frame.

(

Repeat

this

adjustment

at

a

later

time

until

frame

is

in

the

desired

position

above

stock.)

3.

Turn

the

Vise

Control

knob

to

A

Open

@

.

Pick

up

the

lift

handle

on

adjustable

vise

and

pull

the

vise

open

enough

to

move

stock

into

place.

Adjust

to

allow

part

to

move

through

without

resistance.

4.

When

making

repeated

cuts

of

the

same

length,

adjust

the

stock

stop

(back

gauge)

to

desired

cutoff

length.

5.

Push

the

vise

close

to

the

stock.

The

Lift

Handle

will

fall

into

position.

Turn

vise

hand

wheel

until

vise

is

approximately

1/8"

from

stock.

6.

Turn

the

Vise

Control

knob

to

A

Close

@

.

7.

Press

the

Blade

Start

button

and

adjust

the

desired

band

speed

(250

SFPM

for

mild

steels.)

Make

this

adjustment

only

with

motor

running.

8.

Open

the

Coolant

valves

and

note

coolant

flow

to

the

blade.

Slowly

adjust

coolant

flow

to

the

Idle

End

blade

guide

so

that

coolant

just

hangs

off

of

the

blade.

Adjust

coolant

flow

to

the

Drive

End

to

a

heavy

flow

but

not

to

splash

out

of

machine.

9.

With

blade

motor

running

press

Frame

Lower

button.

Open

feed

control

knob

to

the

appropriate

feed

rate.

Note

saw

head

descend

and

begin

cutting.

Keep

cutting

rate

low

during

set

Ͳ

up.

Cut

only

at

a

rate

enough

to

produce

good

chips.

To

Raise

the

saw

frame

while

part

way

through

a

cut.

1. While

in

Auto

Mode

saw

is

feeding

down.

Blade

motor

is

running

and

vise

is

closed.

2. To

raise

the

head

a. Do

not

stop

the

blade

motor.

It

must

clear

the

chip

load.

b. Do

not

open

the

vise.

The

vise

can

and

should

remain

closed.

c. Press

Frame

Stop

button.

This

takes

the

saw

out

of

the

Auto

mode

and

stops

the

feed.

d. Press

and

HOLD

the

Frame

Raise

button.

In

the

Manual

Mode

this

button

will

now

function

only

as

a

MOMENTARY

switch.

It

will

only

work

if

you

continue

to

push

it

down.

The

frame

will

stop

rising

when

you

let

go

of

the

button.

Additional

Notes

on

Cutting

Pressure

Control

The

cutting

pressure

is

controlled

by

three

features:

1.

The

Frame

Weight

crank

handle.

The

primary

cutting

force

comes

from

gravity.

The

counterbalance

spring(s)

compensates

for

the

change

in

the

weight

of

the

saw

frame

as

it

moves

from

top

to

bottom.

For

the

set

Ͳ

up

position,

turn

the

crank

handle

about

forty

turns

so

that

the

upper

spring

anchor

tube

is

about

10

inches

from

the

saw

frame.

If

needed,

fine

adjustments

can

be

made

at

the

lower

spring

anchor

by

turning

the

adjusting

screw

in

or

out.

2.

The

Power

Downfeed

air

pressure

regulator.

This

provides

positive

downforce

to

the

saw

frame

in

addition

to

the

force

of

gravity.

Set

at

10

PSI

for

set

Ͳ

up.

3.

The

Feed

Control

knob.

This

adjusts

the

rate

that

the

head

will

fall.

Make

set

Ͳ

up

test

cut

at

position

1.

These

forces

combine

to

put

controlled

cutting

force

on

the

blade.

It

is

important

to

keep

these

forces

in

balance.

Excessive

Downfeed

pressure

will

shorten

the

life

of

the

blade

or

increase

the

risk

of

blade

damage.

Increasing

any

of

these

pressures

will

increase

blade

cutting

force

and

should

only

be

done

in

small

increments.

Always

inspect

the

chips

from

the

cut.

Measure

the

cutting

times

and

compare

against

known

cutting

rates.

Summary of Contents for 1318 -SA

Page 1: ...A MODEL Semi Automatic Bandsaw Built better to work stronger and last longer 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 www wellsaw com ck St Kalamazoo MI 49004 345 1132...

Page 2: ...onents 35 Electric Routing 36 Hydraulic Schematic 37 Parts Lists Part Numbers Frame Assembly 15 Bed Assembly 17 Leg Chip Pan 19 Frame Lift 21 Flow Control Assembly 23 Cylinder Assembly 23 Manifold Ass...

Page 3: ...ectrical panel to ensure that they are both wired to correspond to your electrical power supply Parts Order For your convenience When contacting your Wellsaw Supplier or the Company for parts or servi...

Page 4: ...adjust to a minimum setting 7 The sample coolant is shipped in the reservoir The coolant pump needs to be removed from its packing box Mix 2 gallon of coolant with 7 gallons of water and pour into coo...

Page 5: ...ear the chip load b Do not open the vise The vise can and should remain closed c Press Frame Stop button This takes the saw out of the Auto mode and stops the feed d Press and HOLD the Frame Raise but...

Page 6: ...henever changing accessories or general maintenance is done on the machine electrical power to the machine must be disconnected before work is done Always shut off the machine when not in use When ser...

Page 7: ...ces from the area before starting machine 8 Bring adjustable saw guides and guards as close as possible to the work piece Figure A Figure B General Electrical Cautions This saw should be grounded in a...

Page 8: ...start with a slow speed and feed rate Gradually increase blade speed and then feed pressure by small amounts until adverse effects are noted You can then set the speed and feed at a reasonable level f...

Page 9: ...the piece as possible 4 Blade may be dull Check and replace if necessary 5 Feed pressure too high Reduce it 6 Blade guides loose worn or out of alignment 7 Too many teeth per inch Blade not cutting fr...

Page 10: ...s To vary blade speed rotate handwheel clockwise to increase speed or counter clockwise to decrease speed Do not adjust the speed unless the pulley system is in operation spinning The handwheel drag i...

Page 11: ...re making this adjustment be sure the back of the blade is properly contacting the flange on both the drive and idle wheels 3 Horizontal Adjustment Loosen the two cap screws 8 B securing the horizonta...

Page 12: ...fe and service of your Wellsaw It is essential that all dust dirt chips etc be thoroughly removed before lubricat ing the saw The following lubrication recommen dations cover usual saw applications He...

Page 13: ...fill elbow on the front of the saw 3 Lower saw head to the rest and leave the feed control knob at position 2 or more 4 Find the flats on the top of the cylinder rod With an open end wrench turn the...

Page 14: ...57 60 59 62 71 7 79 70 7 76 68 69 14 77 67 29 33 38 39 34 30 75 78 13 14 15 12 17 16 18 35 36 37 39 38 23 39 14 44 48 73 46 45 40 51 43 41 42 30 75 78 24 47 25 27 52 53 58 55 54 59 60 61 63 66 56 60...

Page 15: ...32 x 3 8 25 150411 Counter Balance Spring Attach 71 150273 Blade Guard Upper not used sn 8057 and later 72 Rite Tension Blade Tension Slide Block 26 150114 Counter Balance Screw Ass y see page 22 not...

Page 16: ...11 22 17 19 23 24 69 65 66 68 67 25 22 21 40 41 42 34 33 33 30 31 32 26 28 29 48 49 46 47 50 57 51 52 55 54 53 62 62 61 27 60 49 37 39 59 35 38 37 39 35 38 35 35 20 16 15 14 19 20 28 18 58 64 63 9 8 5...

Page 17: ...8 16 x 1 15 100029 008 Flat Washer 5 8 3 req d use w tip off table 16 100017 007 Hex Nut 5 8 11 60 155205 002 Wing Nut 17 100000 018 Machine Screw Rd Hd 10 32 x 3 8 61 155204 Carriage Bolt Ribbed Neck...

Page 18: ...18 8 5 1 2 4 10 9 11 12 13 17 3 19 19 21 20 20 18 6 7 14 15 10 16 9 M1118SALeg ChipPan Leg and Chip Pan...

Page 19: ...1 2 2 req d 10 100025 001 Lock Washer 1 4 2 req d 11 100029 004 Flat Washer 3 8 12 100025 003 Lock Washer 3 8 13 100004 027 Cap Screw HH 3 8 16 x 1 14 100025 002 Lock washer 5 16 15 100004 018 Cap Sc...

Page 20: ...20 M1118SAFrameLift 4 6 5 4 7 8 10 9 11 3 12 14 13 15 2 18 16 20 24 17 1 1118SA Bed 19 21 C 22 23 25 26 Frame Lift...

Page 21: ...t Plate 12 100019 025 Hex Nut Jam 5 16 24 13 100782 015T Limit Switch Lever 14 100782 017T Limit Switch Head 15 100782 016T Limit Switch Body 16 100259 019 Regulator w Guage item 17 17 100259 026 Guag...

Page 22: ...22 2 3 8 1 5 7 3 6 5 1 4 2 5 6 4 4 6 6 A 12 3 B 2 4 11 5 13 10 10 8 9 11 7 8 5 4 C M1118SACylinderAssm Cylinder Assembly Manifold Assembly Flow Control 5 6 6 B 8 7 7 2 4 A 3...

Page 23: ...3 001 Swivel Fitting 90 1 4 x 1 4 NPT 7 100325 Check Valve 8 100211 011 Plug Socket Head 1 4 NPT 9 100334 002 Street Elbow 1 4 NPT 10 210334 Bulkhead Coupling 1 4 NPT 11 100332 001 Nipple 1 4 close NP...

Page 24: ...If the mechanism does not seem to come to a hard stop but continues to tighten stop and repeat steps one and two Check to make sure the blade is properly positioned on the band wheels and is not bind...

Page 25: ...150074 Take Up Screw includes items 2 9 9 100052 026 Dowel Pin 3 16 x 11 16 10 150069 Turn Counter 11 100136 006 Spring Large Diameter 12 100136 001 Spring Small Diameter 13 100000 010 Machine Screw...

Page 26: ...26 27 20 19 17 22 16 Blade Guides for 1 Blades 6 5 7 32 11 35 31 33 12 10 30 9 8 b a 21 25 26 28 c 29 15 24 14 13 23 18 8 9 18...

Page 27: ...152121 002 Horizontal Adjusting Block I E 13 152151 Adjusting Bolt 14 100053 036 Roll Pin 1 4 x 2 later S N s 15 152153 Carbide Back up Guide Block 16 100023 006 Nylon Lock Nut 1 4 20 17 152156 Adjus...

Page 28: ...3 Coolant Hose from Pan 142 for 1338 SA 6 100324 003 Hose Barb Fitting 7 152167 Coolant Manifold 8 100226 004 Needle Valve 9 100324 009 Hose Barb Fitting 90 degree 10 100219 002 Hose Clamp 11 100350 0...

Page 29: ...00042 003 Thumb Screw 1 4 20 x 2 13 100024 002 Wing Nut 1 4 20 14 100165 007 Shoulder Bolt 3 8 x 3 8 15 150360 Spring 16 150364 Belt Tension Arm 17 100069 013 Snap Ring External 5108 62 18 100097 001...

Page 30: ...30 M1118 Motor Gear Box 2 1 2 14 15 16 17 14 18 24 23 40 42 26 45 22 27 28 41 30 33 34 38 33 33 33 34 39 44 32 36 43 30 28 27 34 31 3 4 5 6 20 8 10 11 12 13 9 4 7 Motor Gear Box...

Page 31: ...28 x 3 4 12 150256 Blade Speed Indicator 13 150217 Spacer 14 100017 001 Hex Nut 1 4 20 15 100026 004 Shake Proof Washer 1 4 16 150249 Belt Guard Support 17 100155 001 Machine Screw 1 4 20 x 1 2 18 10...

Page 32: ...32 M1118SAElecControls 1 2 21 21 2 3 3 1 5 26 3 16 23 24 22 3 21 20 17 19 18 25 5 14 10 12 15 9 13 11 8 7 6 27 14 4 4 36 36 36 38 36 37 36 39 37 29 14 32 33 31 32 35 34 33 30 33 Electrical Controls...

Page 33: ...ect replacement 100867 022 Overload 115 60 1 parts contact the Wellsaw parts department with the 100867 014 Overload 208 60 3 information on your saw s starter 100717 016T4 Mounting Rail 13 Terminal B...

Page 34: ...AME STOP 24V X4 FRAME LOWER 24V X3 FRAME RAISE 24V X2 END OF CUT 24V 24V 24V X1 FRAME UP LS 9 3PB 24 VOLT 4 IM X0 AUTO INPUTS 440V H1 H3 H2 H4 COOLANT OFF ON CP VISE OPEN SOL AIR BLADE MOTOR COOLANT P...

Page 35: ...T 100867 16 100867 7 STARTER A2 A 1 BACK PANEL 100897 100717 013D END BARRIER 3 PLACES TRANS 100869 7 230V 100717 012D 13 REQD 100717 019T MARKING PIECE 31 REQD 100717 026 5REQD 100717 017 END CLAMP S...

Page 36: ...WHITE WHITE WHITE A NO YELLOW BLUE BLUE YELLOW BLUE COM2 Y04 Y03 Y02 Y01 Y0 24V 24V X07 X06 X05 X04 X03 WHITE TAN RED GRY ORANGE BLACK BLUE PURPLE BROWN RED BLK RED GRN RED YELLOW BLK PINK ORANGE YELL...

Page 37: ...2 7 8 5 4 3 1 1 FRL 2 CHECK VALVE 3 FRAME LIFT CYLINDER 4 SCREEN 5 FEED SOL HYD KIP VALVE 6 FLOW CONTROL 7 AIR OIL RES 8 SMC VALVE WFS 2400 1 M1118SAAirOil Air Hydraulic Schematic Air Hydraulic Schem...

Page 38: ...32 4042 300 3 5 270 4 7 250 6 8 230 5 8 4047 4068 250 3 5 220 4 6 200 5 7 180 3 5 Chrome Moly Steels 4130 4140 280 4 6 250 5 8 250 8 10 220 6 8 4142 4150 230 3 5 200 4 6 200 5 7 170 4 6 Nickel Chrome...

Page 39: ...2 4 100 2 4 100 2 4 100 1 3 303 303F 140 2 4 120 2 4 100 3 5 100 2 4 308 309 310 330 90 1 70 1 60 2 60 1 314 316 317 90 1 80 1 70 2 60 1 321 347 130 1 3 110 1 3 100 2 4 80 1 3 410 420 420F 150 1 3 13...

Page 40: ...40 The Original Since 1926 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 website www wellsaw com email parts wellsaw com...

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