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Wellsaw 1318 -SA, Operating And Maintenance Manual, Page: 1 / 40

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Parts List
and
Operating & Maintenance Manual

1318-SA

MO

DE

L

Semi Automatic Bandsaw 

Built better to work stronger and last longer

2829 N. Burdick St. Kalamazoo, MI  49004

Phone: 269-345-1132  Fax: 269-345-0095

www.wellsaw.com

ck St. Kalamazoo, MI  49004

345-1132 Fax: 269-345-0095

(

formerly model 1118-SA)

Rev 150330

Summary of Contents for 1318 -SA

Page 1: ...A MODEL Semi Automatic Bandsaw Built better to work stronger and last longer 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 www wellsaw com ck St Kalamazoo MI 49004 345 1132...

Page 2: ...onents 35 Electric Routing 36 Hydraulic Schematic 37 Parts Lists Part Numbers Frame Assembly 15 Bed Assembly 17 Leg Chip Pan 19 Frame Lift 21 Flow Control Assembly 23 Cylinder Assembly 23 Manifold Ass...

Page 3: ...ectrical panel to ensure that they are both wired to correspond to your electrical power supply Parts Order For your convenience When contacting your Wellsaw Supplier or the Company for parts or servi...

Page 4: ...adjust to a minimum setting 7 The sample coolant is shipped in the reservoir The coolant pump needs to be removed from its packing box Mix 2 gallon of coolant with 7 gallons of water and pour into coo...

Page 5: ...ear the chip load b Do not open the vise The vise can and should remain closed c Press Frame Stop button This takes the saw out of the Auto mode and stops the feed d Press and HOLD the Frame Raise but...

Page 6: ...henever changing accessories or general maintenance is done on the machine electrical power to the machine must be disconnected before work is done Always shut off the machine when not in use When ser...

Page 7: ...ces from the area before starting machine 8 Bring adjustable saw guides and guards as close as possible to the work piece Figure A Figure B General Electrical Cautions This saw should be grounded in a...

Page 8: ...start with a slow speed and feed rate Gradually increase blade speed and then feed pressure by small amounts until adverse effects are noted You can then set the speed and feed at a reasonable level f...

Page 9: ...the piece as possible 4 Blade may be dull Check and replace if necessary 5 Feed pressure too high Reduce it 6 Blade guides loose worn or out of alignment 7 Too many teeth per inch Blade not cutting fr...

Page 10: ...s To vary blade speed rotate handwheel clockwise to increase speed or counter clockwise to decrease speed Do not adjust the speed unless the pulley system is in operation spinning The handwheel drag i...

Page 11: ...re making this adjustment be sure the back of the blade is properly contacting the flange on both the drive and idle wheels 3 Horizontal Adjustment Loosen the two cap screws 8 B securing the horizonta...

Page 12: ...fe and service of your Wellsaw It is essential that all dust dirt chips etc be thoroughly removed before lubricat ing the saw The following lubrication recommen dations cover usual saw applications He...

Page 13: ...fill elbow on the front of the saw 3 Lower saw head to the rest and leave the feed control knob at position 2 or more 4 Find the flats on the top of the cylinder rod With an open end wrench turn the...

Page 14: ...57 60 59 62 71 7 79 70 7 76 68 69 14 77 67 29 33 38 39 34 30 75 78 13 14 15 12 17 16 18 35 36 37 39 38 23 39 14 44 48 73 46 45 40 51 43 41 42 30 75 78 24 47 25 27 52 53 58 55 54 59 60 61 63 66 56 60...

Page 15: ...32 x 3 8 25 150411 Counter Balance Spring Attach 71 150273 Blade Guard Upper not used sn 8057 and later 72 Rite Tension Blade Tension Slide Block 26 150114 Counter Balance Screw Ass y see page 22 not...

Page 16: ...11 22 17 19 23 24 69 65 66 68 67 25 22 21 40 41 42 34 33 33 30 31 32 26 28 29 48 49 46 47 50 57 51 52 55 54 53 62 62 61 27 60 49 37 39 59 35 38 37 39 35 38 35 35 20 16 15 14 19 20 28 18 58 64 63 9 8 5...

Page 17: ...8 16 x 1 15 100029 008 Flat Washer 5 8 3 req d use w tip off table 16 100017 007 Hex Nut 5 8 11 60 155205 002 Wing Nut 17 100000 018 Machine Screw Rd Hd 10 32 x 3 8 61 155204 Carriage Bolt Ribbed Neck...

Page 18: ...18 8 5 1 2 4 10 9 11 12 13 17 3 19 19 21 20 20 18 6 7 14 15 10 16 9 M1118SALeg ChipPan Leg and Chip Pan...

Page 19: ...1 2 2 req d 10 100025 001 Lock Washer 1 4 2 req d 11 100029 004 Flat Washer 3 8 12 100025 003 Lock Washer 3 8 13 100004 027 Cap Screw HH 3 8 16 x 1 14 100025 002 Lock washer 5 16 15 100004 018 Cap Sc...

Page 20: ...20 M1118SAFrameLift 4 6 5 4 7 8 10 9 11 3 12 14 13 15 2 18 16 20 24 17 1 1118SA Bed 19 21 C 22 23 25 26 Frame Lift...

Page 21: ...t Plate 12 100019 025 Hex Nut Jam 5 16 24 13 100782 015T Limit Switch Lever 14 100782 017T Limit Switch Head 15 100782 016T Limit Switch Body 16 100259 019 Regulator w Guage item 17 17 100259 026 Guag...

Page 22: ...22 2 3 8 1 5 7 3 6 5 1 4 2 5 6 4 4 6 6 A 12 3 B 2 4 11 5 13 10 10 8 9 11 7 8 5 4 C M1118SACylinderAssm Cylinder Assembly Manifold Assembly Flow Control 5 6 6 B 8 7 7 2 4 A 3...

Page 23: ...3 001 Swivel Fitting 90 1 4 x 1 4 NPT 7 100325 Check Valve 8 100211 011 Plug Socket Head 1 4 NPT 9 100334 002 Street Elbow 1 4 NPT 10 210334 Bulkhead Coupling 1 4 NPT 11 100332 001 Nipple 1 4 close NP...

Page 24: ...If the mechanism does not seem to come to a hard stop but continues to tighten stop and repeat steps one and two Check to make sure the blade is properly positioned on the band wheels and is not bind...

Page 25: ...150074 Take Up Screw includes items 2 9 9 100052 026 Dowel Pin 3 16 x 11 16 10 150069 Turn Counter 11 100136 006 Spring Large Diameter 12 100136 001 Spring Small Diameter 13 100000 010 Machine Screw...

Page 26: ...26 27 20 19 17 22 16 Blade Guides for 1 Blades 6 5 7 32 11 35 31 33 12 10 30 9 8 b a 21 25 26 28 c 29 15 24 14 13 23 18 8 9 18...

Page 27: ...152121 002 Horizontal Adjusting Block I E 13 152151 Adjusting Bolt 14 100053 036 Roll Pin 1 4 x 2 later S N s 15 152153 Carbide Back up Guide Block 16 100023 006 Nylon Lock Nut 1 4 20 17 152156 Adjus...

Page 28: ...3 Coolant Hose from Pan 142 for 1338 SA 6 100324 003 Hose Barb Fitting 7 152167 Coolant Manifold 8 100226 004 Needle Valve 9 100324 009 Hose Barb Fitting 90 degree 10 100219 002 Hose Clamp 11 100350 0...

Page 29: ...00042 003 Thumb Screw 1 4 20 x 2 13 100024 002 Wing Nut 1 4 20 14 100165 007 Shoulder Bolt 3 8 x 3 8 15 150360 Spring 16 150364 Belt Tension Arm 17 100069 013 Snap Ring External 5108 62 18 100097 001...

Page 30: ...30 M1118 Motor Gear Box 2 1 2 14 15 16 17 14 18 24 23 40 42 26 45 22 27 28 41 30 33 34 38 33 33 33 34 39 44 32 36 43 30 28 27 34 31 3 4 5 6 20 8 10 11 12 13 9 4 7 Motor Gear Box...

Page 31: ...28 x 3 4 12 150256 Blade Speed Indicator 13 150217 Spacer 14 100017 001 Hex Nut 1 4 20 15 100026 004 Shake Proof Washer 1 4 16 150249 Belt Guard Support 17 100155 001 Machine Screw 1 4 20 x 1 2 18 10...

Page 32: ...32 M1118SAElecControls 1 2 21 21 2 3 3 1 5 26 3 16 23 24 22 3 21 20 17 19 18 25 5 14 10 12 15 9 13 11 8 7 6 27 14 4 4 36 36 36 38 36 37 36 39 37 29 14 32 33 31 32 35 34 33 30 33 Electrical Controls...

Page 33: ...ect replacement 100867 022 Overload 115 60 1 parts contact the Wellsaw parts department with the 100867 014 Overload 208 60 3 information on your saw s starter 100717 016T4 Mounting Rail 13 Terminal B...

Page 34: ...AME STOP 24V X4 FRAME LOWER 24V X3 FRAME RAISE 24V X2 END OF CUT 24V 24V 24V X1 FRAME UP LS 9 3PB 24 VOLT 4 IM X0 AUTO INPUTS 440V H1 H3 H2 H4 COOLANT OFF ON CP VISE OPEN SOL AIR BLADE MOTOR COOLANT P...

Page 35: ...T 100867 16 100867 7 STARTER A2 A 1 BACK PANEL 100897 100717 013D END BARRIER 3 PLACES TRANS 100869 7 230V 100717 012D 13 REQD 100717 019T MARKING PIECE 31 REQD 100717 026 5REQD 100717 017 END CLAMP S...

Page 36: ...WHITE WHITE WHITE A NO YELLOW BLUE BLUE YELLOW BLUE COM2 Y04 Y03 Y02 Y01 Y0 24V 24V X07 X06 X05 X04 X03 WHITE TAN RED GRY ORANGE BLACK BLUE PURPLE BROWN RED BLK RED GRN RED YELLOW BLK PINK ORANGE YELL...

Page 37: ...2 7 8 5 4 3 1 1 FRL 2 CHECK VALVE 3 FRAME LIFT CYLINDER 4 SCREEN 5 FEED SOL HYD KIP VALVE 6 FLOW CONTROL 7 AIR OIL RES 8 SMC VALVE WFS 2400 1 M1118SAAirOil Air Hydraulic Schematic Air Hydraulic Schem...

Page 38: ...32 4042 300 3 5 270 4 7 250 6 8 230 5 8 4047 4068 250 3 5 220 4 6 200 5 7 180 3 5 Chrome Moly Steels 4130 4140 280 4 6 250 5 8 250 8 10 220 6 8 4142 4150 230 3 5 200 4 6 200 5 7 170 4 6 Nickel Chrome...

Page 39: ...2 4 100 2 4 100 2 4 100 1 3 303 303F 140 2 4 120 2 4 100 3 5 100 2 4 308 309 310 330 90 1 70 1 60 2 60 1 314 316 317 90 1 80 1 70 2 60 1 321 347 130 1 3 110 1 3 100 2 4 80 1 3 410 420 420F 150 1 3 13...

Page 40: ...40 The Original Since 1926 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 website www wellsaw com email parts wellsaw com...

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