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221 AC/DC

Ultima modifica/Last Update/Letzte Veraenderung: 23/04/2014 Rev1 

pagina 15 di 35

PROBLEM 

CASE 

SOLUTION

When welding  the pro- 

Make  sure  the  welding  current  does  not  Decrease the welding current.

tection devices of the
line set off.

require greater power than the one supplied
by the line.

The remote control is
damaged.

  Check that the 4-pin connector ( picture

11)  is  correctly  inserted  on  the  power
board 0070.

  The Front Panel could be damaged.

Insert  the  wires  into  the  connectors  correctly
and insert the connectors into their housings.
Should this not be sufficient, replace the front
panel board 0015

The machine does not
strike in HF mode.

  The front panel 0015 could be damaged.
  The HF board 0027 could be damaged.
  Board 0027 wiring connected to  board

0015 are disconnected or damaged

  HF coil  could be damaged or not con-

nected to HF 0027.

  Replace front panel board 0015.
  Replace board HF 0027.
  Connect board cables  and if damaged

replace them.

  Connect HF coil to the primary circuit using

the 2 wires or replace it.

Gas does not come out 

  Excessive gas pressure.

from solenoid valve.

  Damage solenoid valve wiring.

  The solenoid valve control relay on the

front panel is damaged.

  No 24 V.

  Solenoid valve is damaged.

  Remove the gas connection. Carry out a

gas test on the front panel in the TIG pro-
cedure and check opening of the solenoid
valve. Reduce gas pressure. Restore con-
nections and carry out a gas test.

  Switch off the machine and disconnect the

plug:

  Should there be no continuity, single out

the disconnection and repair it;

  Make sure that the wiring contacts are

correctly inserted in the connectors.

  The Front Panel must be replaced.

  Check continuity between points A/B of the

power board and x/y poles of the connec-
tor that goes to the front panel (picture 10).
After that the solenoid valve or the front
panel must be replaced.

  Should the operations carried out not have

a positive outcome, replace the solenoid
valve.

The torch button does-
n’t work.

  There  is  no  continuity  in  the  wiring  of

amphenol board 0076.

  Torch  wiring  connecting  boards  0076

and 0075 is broken or disconnected.

  Torch  wiring  connecting  boards  0075

and 0015 is broken or disconnected.

  24V wiring connecting power board and

front panel board is damaged or discon-
nected.

  Front panel board 0015 is damaged.

  Check  if  the  wiring  is  connected,  if  con-

nected test the continuity.

  Replace wiring

  Replace wiring

  Replace wiring

  Replace wiring

Summary of Contents for WEM221ACDC

Page 1: ...Operators Manual WEM221ACDC...

Page 2: ...protection devices of the line set off when the switch is activated and the machine does not go on Damaged power supply cable with short circuited wires Inverter is damaged Switch off the machine and...

Page 3: ...nel board 0015 and or Power board 0070 and or Inversion board 0071 are damaged Switch off the machine and disconnect the plug Connect the cables 0075 or if they are damaged replace them picture 7 Conn...

Page 4: ...valve wiring The solenoid valve control relay on the front panel is damaged No 24 V Solenoid valve is damaged Remove the gas connection Carry out a gas test on the front panel in the TIG pro cedure an...

Page 5: ...ne set The slope up and slope down are not cor rectly set Regulate in the correct way the slopes Otherwise reset the parameters and reset the machine Picture 9 The output voltage in MMA TIG is zero an...

Page 6: ...explode causing a short circuit most of the times If the extent of the short circuit is very high they become an open circuit To check the PFC of the switching power supply unit carry the following me...

Page 7: ...erter carry out the following measure ments with a diode tester Should there be a short circuit on one of these measure ments or an OL instead of a numeric value the power board must be replaced Make...

Page 8: ...a 19 di 35 EXPLANATION Make sure that the fan cables 24 V are correctly in serted 2 pin connector on the power board 2 pin connector on the fan Make sure that the output filter board 0074 cables are c...

Page 9: ...ways be measured Press S3 and S5 while switching on the machine until appears RECALL FACTORY SETUP After that confirm the parameter resets by pressing the S2 button Copper bar Probe Copper bar Probe M...

Page 10: ...st Update Letzte Veraenderung 23 04 2014 Rev1 pagina 21 di 35 EXPLANATION Check continuity with a diode tester between points A B of the power board and x y poles of the connector that goes to the fro...

Page 11: ...221 AC DC Ultima modifica Last Update Letzte Veraenderung 23 04 2014 Rev1 pagina 22 di 35 EXPLANATION 4 pin connector 24V PICTURE 11...

Page 12: ...221 AC DC Ultima modifica Last Update Letzte Veraenderung 23 04 2014 Rev1 pagina 35 di 35...

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