background image

8

 
3.10 Starting 

Procedures

3.11  Starting a Welch Dry Vacuum Pump
 

Before attaching the pump to a system it is well to familiarize yourself with the function and 
action of the pressure vacuum pump that you have acquired. Review the power requirements 
as described in Section 2.6. Welch recommends running the pump for a few minutes to warm 
up before use. The warm-up improves the pump’s ability to handle humid air.

3.12 Cleanliness
 

Take every precaution to prevent foreign particulates from entering the pump. Particulates will 
damage the pump’s performance. If you fi nd that particulates will come off the process during 
evacuation, a particle trap in the foreline will work. A simple, inexpensive trap may be made by 
placing glass wool in a glass or plastic tube. Screens must be inserted to hold the glass wool in 
place.

   

WARNING

The Pump is not recommended for pumping acid, base or organic 

vapors or gases. Serious damage to the pump will shorten the pump’s 

service life. In addition, pumping fl ammable vapors or gases can lead to 

serious safety hazard leading to fi re or explosion.

3.13 Leak 

Detection

 

The importance of eliminating all leaks in a vacuum system is obvious. The pump must remove 
this added volume of leaked gas to maintain the desired vacuum. Leaks for these pumps can 
be located by slightly pressuring the system and painting the suspected area with a thick soap 
solution. Escaping air will produce soap bubbles.

3.14  Operating Pressure Range
 

Model 2585 Dry Vacuum Pumps are designed to be run from atmospheric to their maximum 
vacuum level on the intake side. Consult the Specifi cation Table in the back of this manual for 
the ratings for your specifi c model.

3.15 Shutdown 

Procedures

 

After use, Welch recommends the pump be run for about 2 minutes disconnected from the 
vacuum process. The air pumped through the mechanism will purge out water vapor or 
droplets of water condensate that may have formed on the inside of the pump. This purge of 
the pump mechanism helps prevent corrosion.

Section 4: MAINTENANCE

 
Welch dry pressure / vacuum units are 100% oil-free. The pump employs a non-lube piston and 
cylinder. No maintenance is necessary for the bearings. All bearings are sealed and permanently 
lubricated. Lubrication should not be attempted. The units are built for continuous duty operation with 
the quietness and durability of a diaphragm, but with piston pump performance.

Summary of Contents for 2562C-02

Page 1: ...g acid base or organic vapors or gases Warning Be sure to properly identify intake and discharge before using pump Part No 642803A Printed in USA Welch Ilmvac 5621 W Howard Street Niles IL 60714 Phone...

Page 2: ...NTS Page No 1 Safety Information 3 2 Installation 5 3 Operation 8 4 Maintenance 8 5 Trouble Shooting 9 6 Specifications 9 7 Dimensional Drawings 10 8 Application Information 11 9 Exploded Parts List 1...

Page 3: ...ons are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units conform to the SI International system of units of measureme...

Page 4: ...e potential of the pump head bursting and causing possible injury to personnel in the area I 17 All electrical products generate heat To avoid serious burns never touch unit during or immediately afte...

Page 5: ...plane 2 13 Pump Location and Environmental Condition The pressure vacuum pump should be located in a clean dry and well ventilated area Do not block the ventilation ports located on the motor housing...

Page 6: ...Identification Symbols Power Off Power On 2 24 Grounding Instructions This product should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by provi...

Page 7: ...sure tends to vary from day to day As a result of variability the dial vacuum gauge will indicate slightly different maximum vacuum readings from day to day 2 30 Traps 2 30a The need for a Trap The pu...

Page 8: ...ection The importance of eliminating all leaks in a vacuum system is obvious The pump must remove this added volume of leaked gas to maintain the desired vacuum Leaks for these pumps can be located by...

Page 9: ...the intake and reading the vacuum level on the gauge See Section 2 8 5 11 Troubleshooting Guide Poor Pumping Speed Poor Vacuum Loud Unit Possible Cause Corrective Action X X X Damaged Valves Replace...

Page 10: ...peed Curves 244 0 CORD ASSY 8 25 4X 8 32 UNC 2B THRU 7 09 6 67 9 45 INTAKE NIPPLE FOR 3 8 TUBING MUFFLER 11 67 OUTLET INLET 182 6 3 50 5 38 7 19 296 4 240 0 209 5 9 61 180 0 169 4 88 9 136 6 6 12 Dime...

Page 11: ...rt No Description 1 61 3576 Jar Lid Intake Machined 1 61 5142 Needle Valve 1 61 5148 Knob 1 624280 Hose Barb Fitting 1 624282 Hose Barb Fitting 1 66 0136 Hose Barb Fitting Straight 1 638788 Vacuum Gau...

Page 12: ...nt maximum vacuum readings from day to day The preset vacuum level may be adjusted by opening or closing the orifice A small leak through the orifice is provided to allow easy restart of the pump if y...

Page 13: ...04 Feet Kit 2500K 04 Muffler Kit 1412C 1 2 666544 Connecting Rod Ass y 2 2 2 621755 502 Valve Plate Assembly 2 3 2 628071 Cylinder O ring 2 2 4 2 623143 Valve Plate Gasket 2 2 5 1 641255 Exhaust Muff...

Page 14: ...pressed or implied The method of executing this warranty servicing adjusting repairing or replacing shall be at the discretion of Welch Ilmvac Vacuum pumps that have been operated within a vacuum syst...

Reviews: