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15

31. Press two 3/4Ó Round Inner Caps (34) into each Pad

Tube (28). 

Insert one Pad Tube into the Seat Frame (36). Slide a
Foam Pad (30) onto each end of the Pad Tube. 

Insert the other Pad Tube into the Leg Lever (29).
Slide a Foam Pad (30) onto each end of the Pad
Tube.

31

30

28

30

34

36

29

34

Miscellaneous Assembly

32. Attach the Curl Pad (24) to the Curl Post (10) with

two 1/4Ó x 1/2Ó Screws (17).

Attach the Curl Post (10) to the Seat Frame (36) with
the 5/16Ó x 2Ó Knob (72).

32

17

36

10

72

24

33. Align the Left Shroud (78) with the holes in the Top

Frame (1), Base (8) and the two Uprights (18, 42)
and attach it with ten #8 x 1/2Ó Tap Screws (7).

Move to the other side of the unit and attach the
Right Shroud (79) which is the one with the opening
for adjusting the Weights. Align the Right Shroud with
the holes in the Top Frame (1), Base (8) and the two
Uprights (18, 42) and attach it with ten #8 x 1/2Ó Tap
Screws (7).

33

42

7

7

7

7

7

7

79

18

78

1

8

34. Make sure that all parts have been properly tight-

ened. The use of the remaining parts will be
explained in ADJUSTMENT, beginning on page 17
of this manual. 

Before using the home gym system, pull each
cable a few times to be sure that the cables move
smoothly over the pulleys. If one of the cables does
not move smoothly, find and correct the problem.

IMPORTANT: If the cables are not properly
installed, they may be damaged when heavy
weight is used. If there is any slack in the
cables, you will need to remove the slack by
tightening the cables. See TROUBLE-SHOOT-
ING AND MAINTENANCE on page 19.

Summary of Contents for WESY81080

Page 1: ...STIONS As a manufacturer we are committed to providing complete customer satisfaction If you have questions or if there are missing or damaged parts we will guarantee complete satisfac tion through di...

Page 2: ...r attribut able to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental purposes or products used...

Page 3: ...immediately 6 Make sure the cables remain on the pulleys at all times If the cables bind while you are exercising stop immediately and make sure the cables are on all of the pulleys 7 Always stand on...

Page 4: ...he XP23 will help you to achieve the results you want For your benefit read this manual carefully before using the WEIDER XP23 Training System If you have additional questions please call our Customer...

Page 5: ...Unpacking the Box To make the assembly process as smooth as possi ble we have broken it into separate stages All parts used in each stage are found in individual packages in the shipping box Place al...

Page 6: ...Assembly 51 51 14 5 21 8 52 14 5 A 3 Press a 1 x 2 Inner Cap 11 into the top of the Rear Upright 18 Slide the Rear Upright 18 onto the 5 16 x 2 3 4 Carriage Bolts 14 in the Stabilizer 5 Hand tighten...

Page 7: ...26 Make sure the pin on the Weight Tube is resting in the pin groove in the upper Weight Lubricate the insides of the holes in the Top Weight 16 With the slot facing down slide the Top Weight onto th...

Page 8: ...33 into the end of the Seat Frame 36 Insert two 5 16 x 2 3 4 Bolts 67 through the Support Plate 27 and the indicated holes in the Front Upright 42 Place the mounting bracket E on the Seat Frame 36 ove...

Page 9: ...1 Slide the Right Butterfly Arm 48 onto the right axle Note Be careful not to confuse the Right and Left Butterfly Arm Make sure the upper end of the Right Butterfly Arm is behind the indicated brack...

Page 10: ...to the Leg Lever 29 Lubricate a 5 16 x 2 1 2 Bolt 22 Attach the Leg Lever 29 to the Seat Frame 36 with the Bolt and a 5 16 Nylon Jamnut 80 Do not overtighten the Nylon Jamnut The Leg Lever should pivo...

Page 11: ...bar 16 9 35 66 Crossbar 47 1 62 35 9 48 66 62 63 18 Remove the 1 2 Nylon Locknut 68 from the welded bolt L on the Top Frame 1 Slide the Pulley Bracket 20 onto the bolt and secure it with the Nylon Loc...

Page 12: ...the 5 16 x 1 3 4 Bolt 58 and a 5 16 Nylon Locknut 53 It will be necessary to lift the Weight Tube and the Top Weight to insert the Bolt through the Weight Tube and the loop on the Cable 21 58 9 22 Lo...

Page 13: ...Flat Washer 55 and a 3 8 Nylon Locknut 63 Note The V Pulley 6 should be attached to the second hole counting from the Front Upright 42 26 36 2 55 63 6 P 66 69 27 Wrap the Long Cable 2 around a 3 1 2 P...

Page 14: ...d open the parts bag labeled SEAT ASSEMBLY Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 29 Seat Assembly 41 43 43 42 35 42 57 55 30 Insert the 1 4 x 2 Carriage Bolt 38 in...

Page 15: ...attach the Right Shroud 79 which is the one with the opening for adjusting the Weights Align the Right Shroud with the holes in the Top Frame 1 Base 8 and the two Uprights 18 42 and attach it with ten...

Page 16: ...numbers show the correct route for each Cable Make sure the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing...

Page 17: ...17 76 73 74 2 75 70 Adjustment The instructions below describe how each part of the home gym system can be adjusted Refer to the exercise poster accompanying this manual to see how the home gym syste...

Page 18: ...80 110 109 102 7 160 199 128 120 113 8 193 212 142 140 131 This chart shows the approximate weight resistance at each station Top refers to the 6 lbs top weight The other numbers refer to the 12 5 lbs...

Page 19: ...rom turning 32 44 29 1 Additional slack can be removed by moving the V Pulley 6 to one of the other holes in the bracket P on the Seat Frame 36 To do this remove the 3 8 x 3 1 4 Bolt 69 Cable Trap 66...

Page 20: ...Bolt 67 5 16 x 2 1 2 Carriage Bolt 52 5 16 x 2 3 4 Carriage Bolt 14 5 16 x 2 1 2 Bolt 22 1 2 Nylon Locknut 68 5 16 x 1 3 4 Bolt 58 5 16 Nylon Locknut 53 5 16 Plain Nut 32 3 8 Nylon Jam Nut 57 3 8 Nyl...

Page 21: ...r 4 1 4 Flat Washer 81 3 8 x 2 Bolt 62 3 8 x 3 1 2 Bolt 54 3 8 x 8 Bolt 59 Cable Clip 73 3 8 x 3 1 4 Bolt 69 1 4 x 1 2 Screw 17 3 8 x 1 1 2 Bolt 60 3 8 x 2 1 4 Bolt 65 1 4 Nylon Locknut 82 8 x 1 2 Tap...

Page 22: ...1 Round Inner Cap 49 1 Round Cover Cap 3 3 4 Round Inner Cap 34 5 16 x 2 Eyebolt 44 1 1 2 Square Inner Cap 33 2 Square Inner Cap 21 2 Square Outer Cap 51 1 x 2 Inner Cap 11...

Page 23: ...7 7 7 7 7 11 58 56 53 53 18 61 53 53 39 5 51 51 14 52 8 53 1 63 62 35 35 63 62 21 21 67 56 65 50 6 63 49 49 63 35 55 54 9 43 41 42 24 10 17 72 67 27 54 66 35 55 57 54 66 66 35 35 57 55 53 53 69 50 6...

Page 24: ...Pin 40 1 Low Pulley 41 1 Backrest 42 1 Front Upright 43 2 1 4 x 2 1 2 Screw 44 1 5 16 x 2 Eyebolt 45 2 10 Pad 46 2 Press Arm 47 1 Left Butterfly Arm 48 1 Right Butterfly Arm 49 4 1 Round Inner Cap 50...

Page 25: ...lease be pre pared to give the following information 1 The MODEL NUMBER of the product WESY81080 2 The NAME of the product WEIDER XP23 Training System 3 The SERIAL NUMBER of the product see the front...

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