background image

7

7

9.

Press Weight Carriage Bushings (22) into the top
and bottom of the Weight Carriage (13). Press a
2” Round Inner Cap (36) into each end of the
weight tube on the Weight Carriage.

25

25

8

38

23

26

9

36

Weight Tube

36

22

22

13

30

25

9

4

3

26

26

26

24

20

21

11

Hole

10

26

13

40

26

11

25

Bracket

10. Insert the M10 x 19mm Bolt (40) into the bracket

on the Weight Carriage (13). Slide the Weight
Carriage onto the Weight Guide (11).

Be sure the

Weight Carriage is turned so that the bracket
is at the top on the side shown.

Attach the Weight Frame (10) to the Weight
Guide (11) with two M10 x 78mm Bolts (25), two
M10 Washers (24), and two M10 Nylon Locknuts
(26).

Attach the Weight Frame (10) to the Center Frame
(9) with two M10 x 78mm Bolts (25), two M10
Washers (24), and two M10 Nylon Locknuts (26).

Do not tighten the M10 Nylon Locknuts (26)
yet.

24

25

9

24

24

24

10

7.

Attach the Center Frame (9) to the Left and Right
Frames (3, 4) with four M10 x 78mm Bolts (25)
and four M10 Nylon Locknuts (26). 

Do not tight-

en the Nylon Locknuts yet.

8.

Press a Weight Stop Bushing (30) into the top of
the Carriage Stop (23). Attach the Carriage Stop
to the indicated hole in the Weight Guide (11)
with an M10 x 86mm Bolt (38) and an M10 Nylon
Locknut (26).

Press a 1.5mm Thick 60mm Square Inner Cap
(21) into each end of the Weight Guide (11) (see
the inset drawing).

Attach the Weight Guide (11) to the Weight Base
(20) with two M10 x 78mm Bolts (25), two M10
Washers (24), and two M10 Nylon Locknuts (26).

Do not tighten the Nylon Locknuts yet.

21

11

Summary of Contents for Club 540

Page 1: ...rained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST Model No WEBE19710 Serial No Write the se...

Page 2: ...ack Cover LIMITED WARRANTY Back Cover The decal shown here has been placed on the weight rack If the decal is missing or if it is not legible please call our Customer Service Department toll free at 1...

Page 3: ...weight carriage Always place the same amount of weight on each side of the weight carriage 10 Always exercise with a partner Your partner should be ready catch the barbell if you can not complete a re...

Page 4: ...g holidays To help us assist you please note the product model number and serial number before calling The model number is WEBE19710 The serial number can be found on a decal attached to the weight ra...

Page 5: ...ghten all parts as you assemble them unless instructed to do otherwise As you assemble the weight rack make sure all parts are oriented as shown in the drawings Place all parts in a cleared area and r...

Page 6: ...1 4 3 Identify the two Rear Uprights 2 which are slightly shorter and have less holes than the Front Uprights not shown Attach the Rear Uprights 2 to the Left and Right Bases 5 6 using four M10 x 78m...

Page 7: ...s 26 Attach the Weight Frame 10 to the Center Frame 9 with two M10 x 78mm Bolts 25 two M10 Washers 24 and two M10 Nylon Locknuts 26 Do not tighten the M10 Nylon Locknuts 26 yet 24 25 9 24 24 24 10 7 A...

Page 8: ...olt 29 and an M10 Nylon Locknut 26 13 Route the Long Cable 34 over a 3 1 2 Pulley 27 and down through the Weight Frame 10 Attach the Pulley to the Weight Frame with an M10 x 75mm Bolt 31 two Short Spa...

Page 9: ...ate the Short Cable 33 note that there are two balls on one end of the Short Cable and a metal sleeve on the other end Lay the ball end of the Short Cable 33 inside the bracket on the Center Base 7 At...

Page 10: ...ests should be at a comfortable height for lifting and replacing the barbell Perform the exercise as shown in the accompanying exercise guide Note Make sure the locking clips on the Safety Spotters an...

Page 11: ...set the Safety Spotters 16 and the Weight Rests 15 at a comfortable height Squat Area 16 16 WARNING Always move the bench not included when you are performing squat exercises inside the rack Weight TI...

Page 12: ...ngthen your body plus devel op your heart and lungs PERSONALIZING YOUR EXERCISE PROGRAM Determining the exact length of time for each workout as well as the number of repetitions or sets completed is...

Page 13: ...a record of each workout List the date the exercises performed the weight used and the numbers of sets and repetitions completed Record your weight and key body measurements at the end of every month...

Page 14: ...lon Locknut 27 6 3 1 2 Pulley 28 2 Pulley Plate 29 3 M10 x 45mm Bolt 30 1 Weight Stop Bushing 31 4 M10 x 75mm Bolt 32 6 Short Spacer 33 1 Short Cable 34 1 Long Cable 35 2 1 Round Inner Cap 36 2 2 Roun...

Page 15: ...25 25 25 25 25 26 26 26 26 26 26 26 26 26 26 26 26 26 25 25 26 26 26 27 27 28 28 27 27 27 31 31 29 29 29 26 25 26 26 33 33 31 26 26 26 32 32 32 32 26 34 34 25 35 35 26 26 26 24 24 26 24 24 24 24 32 31...

Page 16: ...must be pre autho rized by ICON This warranty does not extend to any product or damage to a product caused by or attribut able to freight damage abuse misuse improper or abnormal usage or repairs not...

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