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15. Route the Long Cable (23) around the “V”-

Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”-
Pulley and that the Long Cable Trap (50) is
turned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).

16. Route the Long Cable (23) around the 3 1/2”

Pulley (15) attached to the Pulley Bracket
(20). Be sure that the Cable is in the
groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8” x 2” Bolt (12) and the
3/8” Nylon Locknut (not shown).

Be sure that the 5/16” x 5” Bolt (68) is proper-
ly tightened and that the Pulley Bracket (20)
can move freely.

17. Refer to the inset drawing. If the 3 1/2” Pulley

(15) is pre-attached to the Long “U” Bracket
(57), remove it. Wrap the Long Cable (23)
around the 3 1/2” Pulley. Attach the Pulley
and two Pulley Covers (78) to the indicated
hole in the Long “U”-Bracket with a 3/8” x 2”
Bolt (12) and a 3/8” Nylon Locknut (21). Make
sure that the Pulley Covers are turned so
the wide tabs are on the indicated side. 

Be sure that the Cable is in the groove of
the Pulley and that the Cable and Pulley
move smoothly.

18. Note: The Pulley (15) in this drawing is

pre-assembled. It is shown disassembled
for easy part identification. 

Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the bracket on the Top
Frame (55). Tighten the 3/8” x 2” Bolt (12)
and the 3/8” Nylon Locknut (21). Be sure that
the Cable is in the groove of the Pulley
and that the Cable and Pulley move
smoothly.

18

15

16

17

CABLE 

ASSEMBL

Y

48

50

7

6

23

66

15

12

20

68

12

15

23

Bracket

55

21

23

23

21

12

78

Wide

Tabs

15

23

57

Summary of Contents for 8510

Page 1: ...L 0345 089009 Or WRITE ICON Fitness Lifestyle Ltd Greenwich House 223 North Street Sheepscar Leeds LS7 2AA West Yorkshire Model No WESY87100 Serial No Write the serial number in the space above for reference Serial Number Decal CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manual for future reference Class H C Fitness Product Visit our website ...

Page 2: ... ADJUSTMENT 17 TROUBLE SHOOTING AND MAINTENANCE 20 CABLE DIAGRAM 21 PART LIST 22 EXPLODED DRAWING 23 ORDERING REPLACEMENT PARTS Back Cover Note a PART IDENTIFICATION CHART is attached to the centre of this manual Remove the PART IDENTIFICATION CHART before beginning assembly ...

Page 3: ...eights will fall with great force 11 Inspect all cables before each use Make sure that the cables remain on the pulleys at all times If the cables bind whilst you are exercising stop immediately and make sure that the cables are on all of the pulleys Replace all cables every two years 12 Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat ba...

Page 4: ... size and strength or improve your cardiovascular system the WEIDER 8510 will help you to achieve the specific results you want For your benefit read this manual carefully before using the WEIDER 8510 Home Gym System If you have additional questions please call our Customer Service Department at 0345 089009 To help us assist you please note the product model number and serial number before calling...

Page 5: ...parts as you assemble them unless instructed to do otherwise THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLY Two 2 adjustable spanners One 1 standard screwdriver One 1 phillips screwdriver One 1 rubber mallet Lubricant such as grease or petroleum jelly and soapy water will also be needed Assembly will be more convenient if you have the following tools A socket set a set of open end or c...

Page 6: ...ess two 1 Round Inner Caps 49 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 and the Rear Upright 56 with four 5 16 x 2 3 4 Bolts 11 four 5 16 Flat Washers 8 and four 5 16 Nylon Locknuts 3 Tighten all Nylon Locknuts used in steps 1 through 3 4 Set two Weight Bumpers 19 onto the brack et on the Base 4 as shown Stack six Weights 25 on the Weight Bumpers 19 Be sure that ...

Page 7: ...t Guides 62 to the Top Frame 55 with the 5 16 x 6 Bolt 60 two 1 2 x 3 4 Spacers 61 and a 5 16 Nylon Locknut 3 Be sure that the Pulley Bracket 20 is in front of the right Weight Guide 62 as shown 7 Press a 1 x 7 8 Plastic Bushing 75 onto each welded spacer on the Press Frame 17 Slide the Press Frame into place on the Base 4 Note This will be a tight fit The Plastic Bushings should fit onto each end...

Page 8: ... iden tification 10 Lubricate both axles on the Top Frame 55 Slide the Right Arm 48 onto the right axle Note Be careful not to confuse the Right Arm with the Left Arm 47 refer to step 9 to identify the Right Arm Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame 55 Tap two 1 Retainers 69 and a 1 Round Cover Cap 70 onto the right axle Be sure that the teeth...

Page 9: ...l is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook Tighten the 3 8 x 3 3 4 Bolt 71 and the 3 8 Nylon Locknut not shown 13 Wrap the Long Cable 23 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Be sure that the Long Cable Trap is position...

Page 10: ... is pre attached to the Long U Bracket 57 remove it Wrap the Long Cable 23 around the 3 1 2 Pulley Attach the Pulley and two Pulley Covers 78 to the indicated hole in the Long U Bracket with a 3 8 x 2 Bolt 12 and a 3 8 Nylon Locknut 21 Make sure that the Pulley Covers are turned so the wide tabs are on the indicated side Be sure that the Cable is in the groove of the Pulley and that the Cable and ...

Page 11: ...x 9 16 Spacer 73 between the Pulley and the Press Frame 17 Do not tighten the 3 8 Nylon Locknut 21 yet Be sure that the 3 8 x 3 3 4 Bolt 71 the 3 8 Flat Washer 9 the 5 8 x 9 16 Spacer 73 the 3 1 2 Low Pulley 77 and the 3 8 Nylon Locknut 21 are oriented as shown 20 Locate the Short Cable 58 Route the Short Cable 58 under the 3 1 2 Low Pulley 77 Be sure that the end of the Cable with the ball is on ...

Page 12: ...the Press Frame 17 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 1 2 Bolt not shown 23 If the indicated 3 1 2 Pulley 15 is pre attached to the Front Upright 42 remove it Route the Short Cable 58 around the Pulley Attach the Pulley and two Pulley Covers 78 to the upper hole...

Page 13: ...as shown in the inset drawing 25 Attach the Long Cable 23 to the Small U Bracket 67 with a 1 4 Nylon Locknut 2 and a 1 4 Flat Washer 10 Do not com pletely tighten the Nylon Locknut It should be threaded onto the end of the Cable only a couple of turns as shown in the inset drawing Attach the Small U Bracket 67 to the Weight Tube 63 with the 5 16 x 1 1 2 Bolt 72 and a 5 16 Nylon Locknut 3 24 25 CAB...

Page 14: ... 10 onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with a 1 4 Flat Washer 10 and the 1 4 x 2 Screw 24 28 Press a 1 1 2 Square Inner Cap 32 into the Leg Lever 29 Lubricate the 5 16 x 2 1 4 Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the 5 16 x 2 1 4 Bolt and a 5 16 Nylon Locknut 3 Do not overtighten the Nylon Locknut The Leg Lever must be able to pivot...

Page 15: ...he Seat Knob 40 30 Press 3 4 Round Inner Caps 34 into the ends of both 12 1 2 Pad Tubes 28 Insert one 12 1 2 Pad Tube 28 into the Seat Frame 36 Slide a 5 1 2 Pad 30 onto each end of the Pad Tube Insert the other 12 1 2 Pad Tube 28 into the Leg Lever 29 Slide a 5 1 2 Pad 30 onto each end of the Pad Tube 29 30 36 40 30 34 28 34 29 30 36 SEAT ASSEMBLY Pin 42 14 ...

Page 16: ...re that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 21 of this manual for proper cable routing If there is any slack in the cables you will need to remove it by tightening the cables See TROUBLE SHOOTIN...

Page 17: ...vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 19 to find the actual amount of resistance at each weight station Note 1 kg 2 2 lbs ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 54 to the Long Cable 23 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust t...

Page 18: ...rom the Seat Frame 36 Lift the Seat Frame off the Front Upright 42 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52 to the Short Cable 58 with a Cable Clip 53 Attach the other end of the Chain to the Eyebolt 35 with a Cable Clip 40 36 42 13 14 52 53 58 2...

Page 19: ...ESISTANCE CHART This chart shows the approximate weight resistance at each station Top refers to the 6 5 lb top weight The other numbers refer to the 12 5 lb weight plates Weight resistance shown for the butterfly arm station is for each butterfly arm Note 1 kg 2 2 lbs The actual resistance at each weight station may vary due to differences in individual weight plates as well as friction between t...

Page 20: ...o remove the Small U Bracket 67 from the Weight Tube not shown or remove the 3 1 2 Pulley 15 from the Long U Bracket 57 Make sure that the cables are not too tight or the Top Weight 76 will be lifted off the weight stack Additional slack can be removed by moving the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Pulley Pu...

Page 21: ...ectly If the cables have not been correctly routed the home gym system will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labelled Be sure that the cable traps do not touch or bind the cables 4 3 2 7 6 5 4 3 2 Weight Stack 8 1 Low Pulley 1 High Pulley Long Cable 23 5 Long U Bracket Short Cable 58 TOP VI...

Page 22: ...16 x 2 1 4 Bolt 34 4 3 4 Round Inner Cap 35 1 5 16 x 2 Eyebolt 36 1 Seat Frame 37 1 Seat Plate 38 1 1 4 x 2 Carriage Bolt 39 1 Nylon Strap 40 1 Seat Knob 41 1 Backrest Key No Qty Description 42 1 Front Upright 43 2 1 4 x 2 1 2 Screw 44 6 1 3 4 Square Inner Cap 45 2 10 Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 6 1 Round Inner Cap 50 3 Long Cable Trap 51 2 2 Square Outer Cap 52 1 Chain 53 2...

Page 23: ...10 43 3 21 6 50 7 42 7 50 6 21 69 70 69 70 47 48 44 45 44 45 13 40 38 37 18 32 28 30 34 10 2 24 36 30 34 14 33 3 29 34 30 28 8 3 49 49 46 32 30 34 35 49 49 46 22 3 9 16 15 21 58 59 17 21 52 53 39 49 44 44 10 62 67 78 54 31 31 66 73 71 75 74 74 68 55 3 21 66 15 20 12 3 72 10 2 77 78 78 78 79 80 23 EXPLODED DRAWING Model No WESY87100 R0200A ...

Page 24: ...3 2411120 When ordering parts please be prepared to give the following information 1 The MODEL NUMBER OF THE PRODUCT WESY87100 2 The NAME OF THE PRODUCT WEIDER 8510 Home Gym System 3 The SERIAL NUMBER OF THE PRODUCT see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s see the PART LIST on page 22 of this manual Part No 142905 R0200A Weider is a registered trademark of ...

Page 25: ...check to see if it has been pre assembled REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL Please Note The assembly is divided into four stages 1 frame assembly 2 press and butterfly arm assembly 3 cable and pulley assembly and 4 seat and backrest assembly The hardware for each stage is packaged separately Wait until you begin each assembly stage to open that parts bag WESY87100 R0200A ...

Page 26: ...3 8 Nylon Locknut 21 10 1 4 x 2 Screw 24 1 1 4 Nylon Locknut 2 3 5 16 x 2 1 2 Carriage Bolt 1 2 5 16 x 2 3 4 Carriage Bolt 14 3 1 4 x 1 2 Screw 18 2 5 16 x 2 1 2 Bolt 22 4 1 4 x 2 Carriage Bolt 38 1 5 16 x 5 Bolt 68 1 5 16 x 6 Bolt 60 1 5 16 x 2 3 4 Bolt 11 4 5 16 Nylon Locknut 3 17 3 8 Nylon Jam Nut 81 2 3 4 ...

Page 27: ...r 69 4 3 8 x 2 Bolt 12 3 3 8 x 3 1 2 Bolt 16 1 3 8 x 2 1 2 Bolt 7 3 3 8 x 3 3 4 Bolt 71 4 3 8 x 8 Bolt 59 1 Cable Clip 53 2 1 1 8 x 2 1 2 Plastic Bushing 74 2 1 x 7 8 Plastic Bushing 75 2 5 16 x 2 1 4 Bolt 33 1 ...

Page 28: ... 6 1 Round Cover Cap 70 2 3 4 Round Inner Cap 34 4 1 2 x 3 4 Spacer 61 2 5 16 x 2 Eyebolt 35 1 1 1 2 Square Inner Cap 32 2 1 3 4 Square Inner Cap 44 6 2 Square Inner Cap 27 3 2 Square Outer Cap 51 2 5 8 x 9 16 Spacer 73 1 ...

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