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5

Make sure you have the following tools:

•  Two adjustable wrenches

•  One standard screwdriver

•  One phillips screwdriver

•  One rubber mallet

• You will also need grease or petroleum jelly, a

small amount of soapy water, and clear tape or
masking tape.

Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. 

Note: Some small parts may have

been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached. 

How to Orient Parts

As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
ings. 

Tightening Parts

Tighten all parts as you assemble them, unless
instructed to do otherwise. 

Questions?

If you have questions after reading the assembly
instructions, please call our Customer Service
Department at 

1-800-999-3756

.

Assembly Requires Two Persons

For your convenience and safety, assemble the
weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the
assembly process will take time. By setting aside
plenty of time and by deciding to make the task
enjoyable, assembly will go smoothly. You may want
to assemble the weight system over a couple of
evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. 

Important: Wait until you begin each stage

to open the parts bag for that stage. 

Place all

parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.

Make Assembly Easier for Yourself

Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by anyone. 

Before begin-

ning assembly, make sure to read the
information on this page. This brief intro-
duction will save you much more time than
it takes to read it. 

The Four Stages of the Assembly Process

Frame Assembly—

You will begin by assembling

the base and the uprights that form the skeleton of
the weight system.

Arm Assembly—

During this stage you will

assemble the arms and the leg lever.

Cable Assembly

—During this stage you will

attach the cables and pulleys that connect the
arms to the weights. 

Seat Assembly—

During the final stage you will

assemble the seats and the backrests.

ASSEMBLY

Summary of Contents for 15CT

Page 1: ...s fitness tips and much more QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or if there are missing or damaged parts we will guarantee...

Page 2: ...TANCE CHART 18 TROUBLE SHOOTING AND MAINTENANCE 19 CABLE DIAGRAM 20 PART LIST 22 EXPLODED DRAWING 23 ORDERING REPLACEMENT PARTS Back Cover LIMITED WARRANTY Back Cover Note A PART IDENTIFICATION CHART...

Page 3: ...not include weights 11 Make sure that the cables remain on the pul leys at all times If the cables bind while you are exercising stop immediately and make sure that the cables are on all of the pulley...

Page 4: ...iovascular system the WEIDER 15CT will help you to achieve the specific results you want For your benefit read this manual carefully before using the weight system If you have additional ques tions pl...

Page 5: ...plenty of time and by deciding to make the task enjoyable assembly will go smoothly You may want to assemble the weight system over a couple of evenings Select a Location for the Weight System Becaus...

Page 6: ...be on the Weight Carriage 19 Note The Square Slider Bushings 70 should be pre assembled to the Weight Carriage and Weight Stop 67 Turn the Weight Stop 67 so that the hole in the Weight Stop is oriente...

Page 7: ...Base 4 so the Plastic Bushings are aligned with the indicated tube Note This will be a tight fit The Plastic Bushings should fit onto the ends of the tube in the Base Lubricate a 3 8 x 8 Bolt 59 Attac...

Page 8: ...lower end of each Arm 7 Bracket Lubricate Axle 45 47 55 48 45 44 63 62 63 55 62 CABLE ASSEMBLY 8 9 23 58 55 16 25 Hook Ball 15 58 8 During steps 9 through 22 refer to the CABLE DIAGRAM on page 20 of t...

Page 9: ...the V Pulley and the Long Cable Trap 50 to the Right Arm 48 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Be sure that the Cable is in the groove of the V Pulley and that a Long Cable Trap is...

Page 10: ...and Pulley move smoothly 15 Route the Long Cable 58 around a 3 1 2 Pulley 15 Using a 3 8 x 1 3 4 Bolt 71 and a 3 8 Nylon Locknut 21 secure the Pulley to the indi cated bracket on the Top Frame 55 Be...

Page 11: ...the indi cated side of the bracket 23 Ball 18 19 Attach two 3 1 2 Pulleys 15 and two Cable Traps 66 to the Front Upright 42 with two 3 8 x 3 3 4 Bolts 68 two 3 8 Washers 9 and two 3 8 Nylon Locknuts 2...

Page 12: ...42 Refer to the inset draw ing Be sure that the Cable is routed around the Pulley as shown and that the Cable Trap 66 is turned to hold the Cable in place 21 23 42 15 15 66 21 17 23 Inset shows view f...

Page 13: ...onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with a 1 4 Washer 10 and the 1 4 x 2 Screw 24 25 Press a 1 1 2 Square Inner Cap 32 into the Leg Lever 29 Lubricate the 5...

Page 14: ...iage Bolt 14 and the Seat Knob 40 26 36 40 Pin 42 14 27 Press 3 4 Round Inner Caps 34 into the ends of both Pad Tubes 28 Insert one Pad Tube 28 into the Seat Frame 36 Slide a Foam Pad 30 onto each end...

Page 15: ...lleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly routed they may be damaged when heavy weight is used See the CABLE DIAGRAM on pa...

Page 16: ...tu al amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH OR LOW PULLEY STATION Attach the Lat Bar 54 to the Long Cable 58 or Short Cable not shown with a Cabl...

Page 17: ...ound the 5 16 x 2 3 4 Bolt 11 in the Seat Frame 36 Secure the Curl Post to the Seat Frame with the Curl Knob 33 ATTACHING THE LAT BAR TO THE LEG LEVER To use the Lat Bar 54 to do curl exercises attach...

Page 18: ...132 100 90 181 87 139 105 95 190 91 146 110 100 200 96 153 116 105 210 100 160 121 110 219 104 168 126 115 228 109 175 131 120 237 113 182 137 125 247 118 189 142 This chart shows the approximate weig...

Page 19: ...Cable 23 by by tightening the 1 4 Nylon Locknut 2 at the end of the Cable Additional slack can be removed by moving the 3 1 2 Pulley 15 to the lower hole in the Long U Bracket 57 Remove the Cable Trap...

Page 20: ...correctly routed the weight system will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labeled The small...

Page 21: ...Cover Cap 62 1 Inner Cap 61 3 8 Washer 9 5 16 Washer 8 1 4 Washer 10 3 8 Nylon Jamnut 25 3 8 Nylon Locknut 21 5 16 Nylon Locknut 3 1 4 Nylon Locknut 2 Cable Clip 53 1 Retainer 63 1 x 7 8 Plastic Bush...

Page 22: ...4 3 4 Bolt 64 1 4 x 2 Carriage Bolt 38 3 8 x 3 4 Bolt 69 3 8 x 1 3 4 Bolt 71 3 8 x 2 Bolt 12 3 8 x 2 1 2 Bolt 7 3 8 x 3 1 2 Bolt 16 3 8 x 3 3 4 Bolt 68 3 8 x 8 Bolt 59 1 4 x 3 4 Screw 18 5 16 x 2 3 4...

Page 23: ...1 3 4 Square Inner Cap 44 1 1 2 Square Inner Cap 32 2 Square Inner Cap 27 2 Square Outer Cap 51 1 Square Inner Cap 65...

Page 24: ...g Lever 30 4 Foam Pad 31 2 Handgrip 32 2 1 1 2 Square Inner Cap 33 1 Curl Knob 34 4 3 4 Round Inner Cap 35 2 3 8 x 2 1 2 Eyebolt 36 1 Seat Frame 37 1 Seat Plate 38 1 1 4 x 2 Carriage Bolt Key No Qty D...

Page 25: ...11 3 29 34 30 28 49 46 32 30 34 49 49 46 22 3 9 16 59 17 21 52 44 44 10 66 54 31 31 26 60 60 49 19 27 22 8 58 21 61 61 11 69 67 66 15 11 8 55 71 15 44 15 16 58 25 44 21 61 12 64 21 20 66 3 15 72 21 3...

Page 26: ...hase All returns must be pre autho rized by ICON This warranty does not extend to any product or damage to a product caused by or attribut able to freight damage abuse misuse improper or abnormal usag...

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