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Service Manual

of WP12C Series Marine Diesel Engines

Weichai Power Regulations on Quality Assurance 

for  Diesel Engine used in Marine Electric Machinery 

Base 

com-

po-

nents

1

1

2

3

Serial number

,

Whole diesel engine 

,,

Diesel engine components

Product models

Quality assurance period

12 months or 1500 hours 

Notes

Engine body, crankshaft, engine seat, connecting 

rod. 

Impor-

tant 

com-

po-

nents

Vulner-

able 

com-

po-

nents

2 years or 3000 hours (only 

limited to defects in 

production process, such as 

sand oil). 

According to the above 

quality assurance 

period for the whole 

diesel engine.

 

Subject to 

the date 

when they 

are actually 

purchased, 

which shall 

be evidenced 

by the sales 

invoice, 

warranty 

card, or 

reading on 

the meter.

Subject to 

quality 

assurance 

period or the 

specified 

number of 

kilometers 

(or hours), 

whichever 

expires early. 

1 month 

Cylinder  head,  flywheel,  flywheel  housing,  timing 

gear chamber, connecting rod bolt, piston, piston 

ring, piston pin, main spindle bush, camshaft bush, 

camshaft, cylinder liner, valve, valve spring, valve 

seat,  valve  guide,  valve  shroud,  tappet,  lifter, 

rocker arm and rocker arm shaft, WEVB system, 

various gears, gear shaft, tension wheel, gear ring, 

oil  pump,  intake/exhaust  pipe,  front/rear  support 

bracket,  belt  pulley,  flange,  water  tank,  high-

pressure fuel pump, fuel injection valve, oil pump 

bracket, coupler, air-compressor, various covering 

and  backing  plates,  water  pump,  oil  cooler,  fan 

bracket, silicon oil clutch, pressure limiting valve, 

vibration 

damper, 

crankshaft 

balancing 

mechanism,  rear  oil  seal,  various  oil  and  water 

pipes and joints, power steering pump, thermostat, 

oil-gas  separator,  cylinder  cushion,  ECU, 

common-rail pipe, high-pressure fuel pipe, air filter 

body,  oil  filter  body,  muffler,  thrust  plate,  suction 

filter, idle speed boost, oil dip rod tube, cooling oil 

nozzle,  front  and  various  other  oil  seals, 

turbocharger,  intake  pipe  gasket,  exhaust  pipe 

gasket, turbocharger gasket, valve gasket, rubber 

hose, oil injector’s return pipe, fuel supply pump, 

oil level gauge, fan, waterproof and oil proof rubber 

rings, bowl-shaped plug, starter, power generator, 

meters  and  instruments,  various  sensors, 

accelerator pedal, wire harness, electro-magnetic 

valve, flame preheating device 

Belt, fan shroud, oil nozzle, plunger coupled parts, other 

gaskets, various weaved hose, hoop. 

Notes:
1. If the timing meter for marine diesel engine is damaged, the quality assurance period shall be calculated at 
15 hours/day.
2. The warranty period may be calculated form the date when the diesel engine is readjusted and tested, but 
under no circumstances shall such date go beyond half a year after purchasing such engine. 

Diesel engine used in vessels, diesel 

generator and other power facilities. 

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 Overseas Service Center of weichai power Company Limited

Service Manual

of WP12C Series Marine Diesel Engines

Summary of Contents for WP12C350

Page 1: ......

Page 2: ...the starting date of guarantee is the date stated in invoices 3 If failure to input to sales contract and the purchase invoice can not be provided by user the starting date of guarantee should be as...

Page 3: ...s strictly forbidden to disassembling and collision or the guarantee becomes invalid There are strict requirements on torque and turned angle for main bearing bolt and connecting rod bolt of diesel en...

Page 4: ...d at idling for a long time After running at high load do not stop the engine immediately and run the engine at low speed and with no load for 5 10 min and then stop the engine 5 After the engine is s...

Page 5: ...g System 6 2 5 Precautions for Installation of Diesel Engine Front End Output 7 Table 1 Main technical parameters of WP12C marine diesel engine CHAPTER 2 PRECAUTIONS FOR INSTALLATION OF WP12C SERIES M...

Page 6: ...fs pg dzmjoefst Dzmjoefs cpez usbwfmjoh tdifevmf 56 921 2 6 4 7 3 5 Tfb gsfti xbufs evbm dzdmf Fmfdusjdbm Tubsujoh 786 3278 2969 2 5 331 321 1 4 21 711 61 2311 61 316 2659 3211 2911 2611 474 436 393 4...

Page 7: ...consumption reduced by 3 8 6 Protecting environment low ash low sulphur and low phosphorous The ash content is controlled within 1 0 in order to extend the life of Diesel Particulate Filter DPF the s...

Page 8: ...to connecte the diesel engine with gear case and after coupling is butt joined no axial force is allowed to act on the diesel engine crankshaft otherwise it will damage the thrust washer of diesel en...

Page 9: ...or WP12C Series Marine Diesel Engine The correct maintenance and service is an important link to ensure proper and reliable operation of diesel engine and to prolong the service life of diesel engine...

Page 10: ...air filter element Check fastening V belt Check fuel injection pump in special workshop Adjust idle speed Note Mark indicates maintenance required diesel to run and use a high pressure gun with inlet...

Page 11: ...with anti freeze additive It is forbidden to add sea water into cooling system 3 6 2 Check and Preparation Prior to Starting 1 Check the coolant level The cooling level can be seen through glass insp...

Page 12: ...conomy is the optimist with the engine medium speed ranging from 60 to 90 of rated speed B The engine power is increased with increase of the speed the rated power reaches at rated speed C Carry out t...

Page 13: ...as failed please contact Weichai Maintenance and Service Center or Weichai User Service Center as soon as possible We will offer effective service to you timely Maintenance Record Table should be fill...

Page 14: ...ld be settled for more than 72 hours 3 The principle and stipulation of warranty service The principle of warranty Service The engine purchased by users or fitted on other machinery in case of using a...

Page 15: ...er body oil filter body muffler thrust plate suction filter idle speed boost oil dip rod tube cooling oil nozzle front and various other oil seals turbocharger intake pipe gasket exhaust pipe gasket t...

Page 16: ...code User Mobile Phone Distributor Telephone Engine Order No Purchased Date Content Item Content Service Centre Date warranty Item Parts Changed Quantity Signed by Service Member Signed by User Constr...

Page 17: ...o C e t o N k r t c e j o r P m e t I Very satisfying satisfying Acceptable Dissatisfying Disappointing t c e j b o f o y t i l a u Q e c n a r a e p p A e c n a m r o f r e P y t i l i b a i l e R e...

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