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Weco WF-103, Instruction Manual, Page: 2 / 32

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Weco WF-103 Instruction Manual Download Page 2

Cod.006.0001.1040 
10/07/2017 v2.12 

ENGLISH 

 

WF-103

 

 

2/32 

 

 
 

Summary of Contents for WF-103

Page 1: ...0001 1040 10 07 2017 v2 12 ENGLISH WECO srl Via S Antonio 22 BELVEDERE 36056 TEZZE SUL BRENTA VICENZA ITALY Tel 39 0424 561943 Fax 39 0424 561944 www weco it E mail info weco it WF 103 Instruction ma...

Page 2: ...Cod 006 0001 1040 10 07 2017 v2 12 ENGLISH WF 103 2 32...

Page 3: ...ng voltage 18 Welding inductance 18 WIRE FEED RATE 18 WELDING CURRENT 18 THICKNESS 18 PROGRAMS 18 Hot Start 18 Crater Filler 18 3 Levels Slope 18 Soft Start 18 Motor Slope 18 Bourn Back 18 Post gas ti...

Page 4: ...y as a result of a previous action This symbol identifies additional information or a reference to a different section of the manual containing the associated information This symbol identifies a refe...

Page 5: ...ding power source 5 Connect the power supply cable of the cooling unit to the auxiliary power socket on the power source 6 Connect the MIG MAG torch coolant outlet and return hoses to the coolant fitt...

Page 6: ...e the electrode based on the type of material and thickness of the workpiece to be welded 9 Insert the electrode in the electrode holder 10 Connect the electrode holder clamp plug to the following wel...

Page 7: ...WF 103 Cod 006 0001 1040 10 07 2017 v2 12 ENGLISH 0...

Page 8: ...uitable for the wire gauge 15 3 WIRE FEEDER ROLLS The diameter of the roll groovemust be compatible with the diameter of the welding wire The roll must be of suitable shape in relation to the composit...

Page 9: ...WF 103 Cod 006 0001 1040 10 07 2017 v2 12 ENGLISH 0 9 32 9 Feed the wire through the torch until it protrudes from the tip pressing button on the unit front panel...

Page 10: ...the following displays D1 D2 L7 Illuminates to show a value in the following unit of measurement METRES PER MINUTE Illuminates together with the following LED The value appears on the following displa...

Page 11: ...in access to the second level menu 11 1 2 MIG MAG PARAMETERS SETTING 2ND LEVEL S2 This button activates wire feed to insert it through the MIG MAG torch The insertion speed is 2 m min for 3 seconds su...

Page 12: ...sets Subsequent power ups The welding power source sets up for welding in the latest stable welding configuration that was active at the time of power off 7 RESET LOAD FACTORY SETTINGS The reset proce...

Page 13: ...ION Aut Aut on 1 rC REMOTE CONTROLLER SELECTION oFF oFF 06 oFF No control 03 n 1 potentiometer 04 n 2 potentiometers 05 n 1 UP DOWN 06 n 2 UP DOWN LoC ADJUSTMENTS BLOCK SELECTION oFF oFF 3 oFF All adj...

Page 14: ...re button S5 Display of main welding parameters button S1 Arc correction encoder E2 Wire insertion button S2 Gas test button S3 Arc correction Potentiometer Pot2 Arc correction UP DOWN lever 2 2 Selec...

Page 15: ...sure that the power required by the welding process is lower than the maximum rated power output Check that the operating conditions are in compliance with the welding power source data plate specifi...

Page 16: ...igger procedure 4T or 3L the alarm mutes automatically after 5 seconds Exit the alarm state by performing one of the following actions press any button switch the power source off Check that the progr...

Page 17: ...set when the main welding parameter changes If you set a value other than SYN this value is stored and fixed Consequences of a lower value The start of welding is softer Consequences of a higher value...

Page 18: ...r functions of the unit have been enabled or set The table shows the settings required to enable each parameter always available 1 not enabled with manual program P0 MENU MODE PROCEDURE PARAMETER Work...

Page 19: ...RENT Syn 1 THICKNESS Syn 1 PROGRAMS P0 P0 P40 WORKING VOLTAGE 10 0 V 20 0 V 40 0 V WELDING INDUCTANCE 0 255 Tab 5 Programmed synergic curves WIRE DIAMETER ACRONYM WIRE MATERIAL GAS MIXTURE 0 8 1 0 1 2...

Page 20: ...The value relative to the selected setting appears on the following displays D2 E1 Use the encoder to scroll the list of settings to edit E2 Using the encoder edit the value of the selected setting Pr...

Page 21: ...the job with the encoder On selecting a currently occupied memory location the job number flashes If you confirm at this point the new job will overwrite the previously saved settings Exit without con...

Page 22: ...kpiece 2 Press 1T and release 2T the torch trigger The wire advances at the approach speed until making contact with the work 3 The arc strikes and the wire feeder accelerates to the set feed rate val...

Page 23: ...L x D x H 385 x 690 x 440 mm Weight 17 4 kg Protection rating IP23 Maximum gas pressure 0 5 MPa 5 bar MIG MAG welding voltage 14 2 V 29 0 V Motor speed 1 5 22 0 m min Wire spool dimensions weight 200...

Page 24: ...Cod 006 0001 1040 10 07 2017 v2 12 ENGLISH WF 103 24 32 15 SPARE PARTS 15 1 WF 103...

Page 25: ...EMOTE LOGIC CABLE 20 017 0001 5542 SOLENOID VALVE 21 011 0014 0027 FIXING CABLE BUNDLE PLATE 22 011 0014 0026 SUPPORT CABLE BUNDLE PLATE 23 011 0014 0007 LOGIC PROTECTION PLATE 24 011 0014 0002 POSTER...

Page 26: ...SSURE ARM 5 002 0000 0217 INLET GUIDE WITH SOFT LINER 6 002 0000 0237 FEED PLATE 7 002 0000 0227 FIXING CAP 8 002 0000 0238 GEAR ADAPTOR FEED ROLL 9 002 0000 0239 MAIN GEAR DRIVE 10 002 0000 0222 FIXI...

Page 27: ...22mm N CODE WIRE DIAMETER GROOVE TYPE 15 002 0000 0113 0 8 1 0 V groove Solid wire 002 0000 0104 1 0 1 2 002 0000 0105 1 2 1 6 002 0000 0133 0 8 1 0 VK shape 002 0000 0134 1 0 1 2 002 0000 0135 1 2 1...

Page 28: ...Cod 006 0001 1040 10 07 2017 v2 12 ENGLISH WF 103 28 32 16 ELECTRICAL DIAGRAM 16 1 WF 103...

Page 29: ...WF 103 Cod 006 0001 1040 10 07 2017 v2 12 ENGLISH 0 29 32 16 2 POWER SOURCE WF 103 CABLE...

Page 30: ...V a c In C AN1 5 V 0 5 V a c In D GND GND Out E D1 IN 0 5 V d c In F AN1 10 V 0 10 V a c In G D3 OUT 0 5 V d c Out H AN2 10 V 0 10 V a c In I D2 IN 0 5 V d c In J RC Not used K Not used L Not used M...

Page 31: ...WF 103 Cod 006 0001 1040 10 07 2017 v2 12 ENGLISH 0 31 32 16 3 3 RC05 ELECTRICAL DIAGRAM 16 3 4 RC06 ELECTRICAL DIAGRAM...

Page 32: ...Cod 006 0001 1040 10 07 2017 v2 12 ENGLISH WF 103 32 32...

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