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43165 US 01/30/07

LP 

GAS GRILL 

Built-In LP Gas Grill Installation Guide

#43165

S-440

S-640

YOU MUST READ THIS OWNER’S GUIDE 

BEFORE OPERATING YOUR GAS GRILL

 DANGER

If you smell gas: 
1.  Shut off gas to the appliance.
2.  Extinguish any open fl ames.
3. Open lid.
4.  If odor continues, keep away from the 

appliance and immediately call your gas 
supplier or your fi re department.

Leaking gas may cause a fi re or explosion 
which can cause serious bodily injury or death, 
or damage to property.

 WARNING:

1.  Do not store or use gasoline or other 

fl ammable liquids or vapors in the vicinity of 
this or any other appliance.

2.  An LP cylinder not connected for use shall 

not be stored in the vicinity of this or any 
other appliance.

 

WARNING: Follow all leak-check procedures 
carefully in this manual prior to barbecue 
operation. Do this even if the barbecue was 
dealer-assembled.

NOTICE TO INSTALLER: These instructions 
must be left with the owner and the owner 
should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR 
OUTDOOR USE ONLY.

  

WARNING: Do not try to light this appliance 

without reading the “Lighting Instructions” 
section of this manual.

Tank Enclosure Installation - Pg 22

Summary of Contents for Summit S-440

Page 1: ...NING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of th...

Page 2: ...er the barbecue Your Weber gas barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use You should exercise reasonable car...

Page 3: ...UT DIMENSIONS S 440 S 640 TOLERANCES 1 30 1 4 768 35 mm 38 1 4 971 55 mm 1 4 1 4 6 35mm 2 34 3 8 873 13 mm 34 3 8 873 13 mm 1 4 1 4 6 35mm 3 23 584 2 mm 23 584 2 mm 1 4 1 4 6 35mm BUILT IN CUTOUT DIME...

Page 4: ...d 1 Cookbox 1 Lid 1 Cookbox 1 Front Frame Rail 1 Rear Frame Rail 1 Rear Panel Assembly 1 Bottom Shelf 1 Left Door 1 Right Door 1 Warming Rack 1 Right Enclosure Panel 1 Left Enclosure Panel 1 Front Ven...

Page 5: ...gated gas line 1 Right Front Vent Clip 1 Left Front Vent Clip 1 7 16 inch Wrench 1 10 Sheet Metal Screws 5 Plastic Anchors 5 1 2 inch Bolts 1 4 x 20 x 1 2 inch Bolt 8 10 32 x 1 4 inch Steel Screws 7 N...

Page 6: ...6 WWW WEBER COM 1 1 2 2 3 1 2 Arrow stickers on Frame Rail 1 and Left Side Panel 2 should point toward each other shown above Door Stop Bracket 3 should be positioned as shown left ASSEMBLY...

Page 7: ...7 WWW WEBER COM 7 3 ATTENTION Do not fully tighten screws Clips should slide freely when installed 4 ASSEMBLY...

Page 8: ...8 WWW WEBER COM 5 6 Back ASSEMBLY...

Page 9: ...9 WWW WEBER COM 9 7 ASSEMBLY...

Page 10: ...cture opening Make sure the frame is resting level on the finished surface of the structure B Adjust the Front Vent to rest squarely on ground 8 B A 1 1 1 1 1 1 a a b CLEARANCES 1 24 610 mm Any Surfac...

Page 11: ...of silicone sealant 1 around the perimeter and front edges of the grill that are in contact with the island structure This will prevent moisture seepage The sealant you use must have a temperature rat...

Page 12: ...12 WWW WEBER COM F S440 11 1 3 2 12 ASSEMBLY...

Page 13: ...13 WWW WEBER COM 13 S640 S440 13 14 1 2 S640 S440 ASSEMBLY...

Page 14: ...14 WWW WEBER COM S640 S440 a b c 15 Match Holder ASSEMBLY...

Page 15: ...15 WWW WEBER COM 15 S640 S440 16 17 1 4 6 35 mm Drill Bit ASSEMBLY...

Page 16: ...16 WWW WEBER COM S640 S440 18 19 20 S440 S640 S640 S440 ASSEMBLY...

Page 17: ...17 WWW WEBER COM 17 ASSEMBLY 21 S640 S440...

Page 18: ...18 WWW WEBER COM 1 2 3 22 S 440 S 640 ASSEMBLY...

Page 19: ...40 S 640 2 2 S 440 S 640 4 S 640 The Weber Grill Out Handle Light has a Tilt Sensor Lid up ON Lid Closed OFF The power button a activates or deactivates the Tilt Sensor For daytime use deactivate the...

Page 20: ...as and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Cod...

Page 21: ...der from a heat source as outlined in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 for LP enclosures The Summit Built In Tank Cabinet has its own installation guide If you do no...

Page 22: ...hole s should not be less than 1 4 inch 6 35mm d The remote LP cylinder enclosure should be constructed with non combustible materials The remote LP cylinder enclosure should isolate the LP cylinder...

Page 23: ...als only NOTE If you have questions on what materials are considered noncombustible contact you local building supplier or fire department DANGER Use of any other hose and regulator assembly could be...

Page 24: ...4 8 4 1 2 4 2 2 PARTS LIST 2 Hose and regulator 1 Tank stand 1 Tank stand base 1 Tank Scale 1 1 4 20 nut 6 Nylon washer 12 1 4 20 x 1 2 bolt 6 Cylinder glide 2 1 2 Flare Gasket 2 3 8 Flare Gasket 2 PA...

Page 25: ...e enclosure before use MOUNTING HARDWARE NOT INCLUDED MOUNTING THE LP HOSE AND REGULATOR Securley mount the hose and regulator bracket to the top of the built in tank enclosure using non corrosive har...

Page 26: ...re cavity to the regulator connection inside the Summit Built In tank cabinet 21280 or the hose and regulator connection inside the tank enclosure Shown below 2 Uncap one flare fitting from the 90 Con...

Page 27: ...possible Make sure the vent area is not blocked by interior supports of the structure We recommend vents with screens Access doors to the structure are not considered vents Clean the vents periodical...

Page 28: ...Silhouette Smokey Joe Italy Smokey Joe Weber Japan Smokey Joe Weber Korea Smokey Joe Weber New Zealand Weber Smokey Joe Nigeria Weber Norway Smokey Joe Weber Portugal Weber South Africa Smokey Joe We...

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