Weber Markoprint X4JET Manual For Installation, Operation And Maintenance Download Page 132

Page: 132 / 177

List of accessories and spare parts

72800115 Markoprint X4JET

Seite 132 von 177

No.

Figure

Subassembly

Description

Order no.

Rotary

encoder

(600dpi)

Angle

holder

Rotary encoder with angle holder
and

aluminium

friction

wheel

(600dpi), including connecting and
adapter cable (M12 to M8)

72801019

Rotary

encoder

Angle holder

Rotary  encoder  with  angle  holder
and  plastic  friction  wheel,  including
connecting  and  adapter  cable  (M12
to M8)

72801016

USB-data-stick

Version 1

72901202

CartClip

for retaining ink cartridges type
15/45

72900074

Ink-Aktivator

for de-aerating and cleaning the ink
cartridges

72900108

CartClip

for retaining LX ink cartridges

72902026

Measuring wheel

Measuring

wheel

for

encoder,

optimized for 600 dpi

72900454

O-Ring

O-ring for encoder measuring wheel
(600 dpi)
Dimensions: 55x5; NBR

72900455

Alarm light

„Alarm light“ (red/yellow/green) for
an optical display of the operation

22702287

Cable

Connecting cable 1m

72900225

Cable

Connecting cable 3m
Standard accessories with every
print head

72900053

Cable

Connecting cable 5m

72900085

Cable

Connecting cable 10m

72900226

Cable

Connecting cable 25m

72900228

Cable

Extension cable 5m

72900086

Summary of Contents for Markoprint X4JET

Page 1: ...n and Maintenance Markoprint X4JET Artikelnummer der Dokumentation 72800115 Copyright Weber Marking Systems GmbH Software Version 2 016 As at May 07 2015 Version 13 Weber Marking Systems GmbH Maarweg 33 D 53619 Rheinbreitbach E Mail info webermarking de http www webermarking de ...

Page 2: ...Blank page ...

Page 3: ...ICAL DATA 19 GENERAL SPECIFICATIONS 19 CONNECTION PARAMETERS 19 OPERATING CONDITIONS 20 PERFORMANCE DATA 21 INKS 23 HP inks 23 LX inks 23 Trident inks 23 NAMEPLATE CONTROLLER 24 NAMEPLATE PRINT HEAD 24 SCOPE OF DELIVERY 25 TRANSPORT PACKAGING AND STORAGE 26 SAFETY NOTES ON TRANSPORT 26 SYMBOLS ON PACKAGING 27 TRANSPORT INSPECTION 27 PACKAGING 28 STORAGE 29 Storage controller 29 Storage HP print he...

Page 4: ...THE PRINT TECHNOLOGY 74 OPERATION 76 SWITCH ON SWITCH OFF 76 ILOGIK 77 PRINT HEAD MODULE SELECTION 78 INDICATOR LIGHTS 79 USER LANGUAGE 81 MENU STRUCTURE 82 LOADING LABEL 86 VARIABLE INPUT 86 INPUT COUNTER START VALUE 86 PRINT START DELAY 87 TO SET CONSTANT PRINT SPEED 89 TO SET THE ENCODER RESOLUTION 91 TO SET THE ZOOM 93 PRINT DIRECTION 94 TO SET THE NOZZLE ROWS 94 UPSIDE DOWN 95 HEAD ADJUSTMENT...

Page 5: ...nk cartridges 121 Rinsing and bleeding MX print head 122 DISASSEMBLY 124 SAFETY 124 Staff 124 DISASSEMBLY OF A MX PRINT HEAD 125 DISPOSAL 126 LIST OF ACCESSORIES AND SPARE PARTS 127 HP INK CARTRIDGES 127 LX INK CARTRIDGES 129 MOUNTING BRACKETS 130 OTHER 131 APPENDIX 134 SAVE PARAMETER TO A LABEL 134 INK CHART 136 SOFTWARE UPDATE 138 CONFIG UPDATE 138 SOFTWARE UPGRADE 139 HMI UPDATE 139 BOOT LOADER...

Page 6: ...ad HP MK2 Version 2 Twin 162 Print head LX MK2 Version 1 163 Print head LX MK2 Version 2 164 Druckkopf LX MK2 Version 1 Twin 165 Druckkopf LX MK2 Version 2 Twin 166 Print head MX 50 167 Print head MX 100 168 Mounting bracket Compact 169 Mounting bracket Top 170 Universal mounting bracket for controller 171 INSTRUCTION SHEET 172 PARAMETER LIST 173 DECLARATION OF CONFORMITY 176 ...

Page 7: ...al thoroughly and understand the content before starting any work Compliance with all safety notes and instructions given in this manual is a basic prerequisite to safe operation Furthermore the local accident prevention regulations and general safety provisions for the area of application of the device are applicable Images in this manual serve to provide a basic understanding and may differ from...

Page 8: ...d to death or severe injuries unless avoided CAUTION points out a possibly dangerous situation which may lead to slight or minor injuries unless avoided CAUTION points out a possibly dangerous situation which may lead to material damage unless avoided Tips and recommendations points out useful tips and recommendations as well as information to ensure effective and trouble free operation Result ref...

Page 9: ...anges The obligations agreed upon in the supply agreement the general terms and conditions the manufacturer s delivery terms and the statutory provisions applicable at the time of conclusion of the contract are applicable We reserve the right to make technical updates in the course of improvements to the performance characteristics and on going development Copyright This manual is copyright protec...

Page 10: ... their latest versions Description of the used technical terms Technical terms Description A B C CartClip HP LX cartridge holder for storage of already opened cartridges to protect them against leaking or drying out of nozzle plate Cartridge See ink cartridge Conveyor The conveyor transports the products which should be printed and pass them by the print head D DPI Dots Per Inch 1 Inch 25 4mm E En...

Page 11: ...MX family with 100mm print height N Nozzle plate O P Piezo A Piezo crystal changes its length with voltage Piezo print head A print head which ejects ink by a piezo crystal ppi Pulse per inch Print direction Print direction indicates the direction of movement of the product on the conveyor belt viewed from the controller in the print direction Print head Exist of one or more print head modules com...

Page 12: ...ter The print image becomes narrower or wider Product sensor A sensor for the detection of the product Mostly used are optical sensors photo sensor light barrier reflex sensor Q R S Sensor See product sensor Shaft encoder If a shaft encoder is connected to the controller the print speed is automatically matched to the conveyor belt speed through the impulses of the rotary encoder T TIJ Thermal Ink...

Page 13: ...s and perform risk assessments to determine additional hazards arising from particular working conditions where the device is operated The company must implement these by compiling operating instructions for the device During the entire period of usage of the device the operating company must ensure that its compiled operating instructions comply with the latest rules and standards and amend the i...

Page 14: ... his her technical training knowledge and experience as well as knowledge of relevant standards and provisions capable of executing tasks on electrical equipment and independently recognising and avoiding possible risks The electrician is trained for the specific area of application and is familiar with the relevant standards and provisions Only staffs capable of executing their work reliably are ...

Page 15: ...The Markoprint X4JET serves to create print images and to print these from the top or side onto smooth and absorbent product surfaces positioned on a conveyor belt Any use beyond the intended use or any alternative use of the equipment is regarded as misuse and may lead to hazardous situations WARNING Danger following misuse Misuse of the device may lead to hazardous situations Refrain in particul...

Page 16: ... the working area Wear when performing special tasks Always wear when performing installation tasks Protective clothing is close fitting work clothing with low tear resistance tight sleeves and no projecting parts It serves especially as protection against being snagged by moving machine parts Do not wear rings necklaces or other jewellery Safety shoes for protection against heavy falling parts an...

Page 17: ...g and check that power is off Always disconnect mains before performing cleaning and repair tasks Keep moisture from live parts Moisture may cause a short circuit Primary or secondary batteries Rechargeable and primary batteries contain toxic heavy metals They must be treated as special refuse and deposited at municipal collection points or be disposed of by a specialized company Primary batteries...

Page 18: ...ore Be cautious when working near sharp edges and pointed corners If in doubt wear protective gloves Dirt and objects lying about CAUTION Risk of stumbling posed by dirt and objects lying about Dirt and objects lying about may cause slipping and stumbling resulting in severe injuries Therefore Always keep working area clean Remove objects no longer required Mark stumbling areas with yellow black m...

Page 19: ...t and connections Connection parameters Electrical Specification Value Unit Voltage Device 90 to 240 V AC Frequency Power pack 50 to 60 Hz Current consumption maximum 0 5 A Power consumption maximum 100 W Protection class IP 40 Standby power input 18 W Data interfaces Specification Description USB USB A USB USB B Ethernet RJ45 RS 232 Sub D 9 Pol male Connection Voltage Max flow Sensor 24V 10 100mA...

Page 20: ... 24V operating voltage E g 24V 10 or 10V 30V The inputs are NPN as standard but can be rejumpered to PNP with the iDesign software Operating conditions Environment Specification Value Unit Temperature range 5 to 45 C Relative humidity maximum non condensing 10 to 90 Duration Specification Value Maximum operating time The device is designed for continuous operating ...

Page 21: ...nt height with HP print heads LX print heads 1 to 50 mm Print height with MX print heads 3 to 400 mm Max horizontal resolution with HP print heads or LX print heads 900 dpi Max horizontal resolution with MX print heads 600 dpi User language Device Software German English French weitere auf Anfrage German English French weitere auf Anfrage Barcodes 2D Codes EAN 8 EAN 13 EAN 128 2 5 ITF 2 5 ITF with...

Page 22: ...Speed Version1 bei 300dpi Barcodes 90 180 max 60 m min m min m min Max print speed with LX print heads depending on resolution bei 300dpi HiSpeed Version1 bei 300dpi Barcodes 90 240 max 90 m min m min m min Only available for Markoprint X4JET PRO Max print speed with MX print heads 200 m min Print direction L R or R L from top or side Print from bottom is not possible ...

Page 23: ...K3 Cartridge HP WDBLK1 Cartridge HP WDBLK2 Color Cartridge HP RCBLU Cartridge HP RCRD Cartridge HP WDGN2 Optional Special inks Cartridge HP UVINV Other On request LX inks Specification Type Black Cartridge LX GP Cartridge LX GP1 Cartridge LX SD1 Cartridge LX RD1 Cartridge LX NP1 Trident inks Specification Type MX 100 ScanTrue II black red Versa V300 black blue green red MX 50 ScanTrue II black red...

Page 24: ...oller Nameplate print head The nameplate is attached to the side of the print head and displays the following System type Serial number Supply voltage Power consumption Address of manufacturer Fig 2 Sample Nameplate HP Print head System X4 JET Ser No K09010 X4 Volt 100 240 50Hz Power 100W 2A Weber Marking Systems GmbH Maarweg 33 D 53619 Rheinbreitbach System HP 2 5 1 Ser No H10537 CSK Volt 30V DC ...

Page 25: ...JET controller 1 x Power cable 1 x DVD content Chapter DVD content Page 141 1 x Operating manual CD 1 x iDesign Software CD 1 x USB cable A B 1 x Ground cable Optional HP print head LX print head or MX print head Print head cable Mounting attachment External light barrier Shaft encoder Alarm light ...

Page 26: ...tenance staff of the operating company may be entrusted with the handling of packages In this respect be sure to observe the notes below Safety notes on transport Improper transport CAUTION Damage arising from improper transport Improper transport may cause significant material damage Therefore When offloading packages delivered and in the course of internal transport proceed with caution and obse...

Page 27: ...ackages away from moisture and keep dry Protect from heat Protect packages from heat and direct sunlight Transport inspection Check the delivery for completeness and transport damages immediately upon receipt Proceed as follows in case of externally visible transport damage Decline delivery or accept with reservation only Record extent of damage in the transport documentation or on the delivery no...

Page 28: ...ssembly only Original packaging is available from the manufacturer to ensure optimal dispatch of the device Please contact your local distributor Handling of packaging materials Dispose of packaging material in accordance with the applicable statutory provisions and local regulations CAUTION Environmental damage due to incorrect disposal Packaging materials are valuable raw materials and can in ma...

Page 29: ...k cartridges and store them like you can see under the point Storage HP ink cartridge Store the print heads under following conditions Do not store outdoors Keep dry and free of dust Do not expose to aggressive media Keep away from direct sunlight Avoid mechanical shock Storage temperature 5 C to 45 C Relative humidity maximum 60 Storage LX print heads Before storage of the LX print heads please r...

Page 30: ...and resume operation Customers having replacement heads in storage should rotate them every three months In this way the customer has a regular control over the functional integrity of his print heads All print heads must be tested once before installation Before storage of the Trident print heads the ink bottle must be taken out and stored according the storage instructions given below ink bottle...

Page 31: ...t used for an extended period of time they must be stored in a cartridge clip CartClip to prevent the ink in the nozzles from drying out To do this the ink cartridges must be removed from the print head Chapter Inserting remove the HP ink cartridge Page 60 The time how long a cartridge can be stored without CartClip is different from the ink type Especially solvent ink must be closed after use imm...

Page 32: ...5 Markoprint X4JET Seite 32 von 177 GB To remove the ink cartridge from the CartClip 1 Lift the top flap of the CartClip until the ink cartridge is released 2 Pull the ink cartridge upward out of the CartClip Fig 4 Removing the ink cartridge ...

Page 33: ...sary before restart Chapter Cleaning LX ink cartridges Page 121 Storage 3 days If ink cartridges are not used for an extended period of time they must be stored in a cartridge clip CartClip to prevent the ink in the nozzles from drying out To do this the ink cartridges must be removed from the print head Chapter Insert remove LX ink cartridge Page 64 The time that an ink cartridge can be stored wi...

Page 34: ...sert the ink cartridge in the CartClip as illustrated Pull the nose of the cartclip slightly to the back until the cartridge click into place Fig 6 Insert the LX cartridge To remove the LX ink cartridge from the CartClip 1 Pull the nose of the CartClip to the back slightly and remove the cartridge Fig 7 Removing LX ink cartridge ...

Page 35: ...ar Please have a look at the printed best before date The shelf life can be varying with the different ink types Store the ink bottles under following conditions Do not store outdoors Keep dry and free of dust Do not expose to aggressive media Keep away from direct sunlight Avoid mechanical shock Storage temperature 5 C to 45 C Relative humidity maximum 60 ...

Page 36: ...ET The Markoprint X4JET is available as standard version Advanced and as Pro Version with extended functions Functions X4 JET Advanced Print speed up to 90m min with HP at 300dpi counter date with best before variable input 2D barcodes 1m print length up to 2 m at 300 dpi without zoom optimization data backup with USB Stick interface functions data base connection Functions X4 JET Pro Like iJET Ad...

Page 37: ...or print head selection and to make settings One OLED display The connectors on the system back for power supply encoder photo sensor and other in outputs The Markoprint X4JET can be used as table system or can be installed on the production line directly with special optional mounting brackets or as wall mounted system Fig 8 Controller No Description 1 DISPLAY 2 STATUS LED 3 USB A 4 ILOGIK 5 KEYS...

Page 38: ...koprint X4JET Seite 38 von 177 GB Fig 9 Controller back connection side No Description 1 NETWORK CONNECTION 2 SENSOR 3 ENCODER 4 ALARM 5 PRINT HEAD CONNECTIONS 6 OPTIONAL IN OUTPUTS 7 USB B 8 POWER CONNECTION 9 RS 232 1 3 5 6 2 4 7 9 8 ...

Page 39: ...rtridge Controller connector Integrated electronics Fig 10 Print head HP MK2 Version1 Single model No Description 1 DEFLECTOR 2 INK CARTRIDGE 3 STATUS LED 4 CONTROLLER CONNECTION 5 APERTURE SENSOR The HP print heads are available in three different versions HP MK2 Version 1 flat version 196 5mm with connector at the back HP MK2 Version 2 short version 187mm with connector at the bottom Detailed di...

Page 40: ...Assembly and function 72800115 Markoprint X4JET Seite 40 von 177 GB Fig 11 Overview HP print heads ...

Page 41: ... element which generates a steam bubble when current is briefly applied 1 9 µs is fitted behind each jet opening This steam bubble gives the ink between the heating element and the jet opening an impulse and therefore shoots a defined quantity of ink out of the opening When the steam bubble reforms a corresponding quantity is drawn from the storage container and the process can begin again This pr...

Page 42: ...g View of the SmartCard cartridge The chip is detected by inserting the cartridge The LED at the head show this The LED blinks green for 3 seconds if the SmartCard is detected The LED blinks green red if a cartridge without SmartCard is inserted The system works without the advantages of the SmartCard data If the print system isn t activating for the use of cartridges without SmartCard the LED wil...

Page 43: ...lated by the ink weight g specific weight g ml and drop size in pl The values are read out of the chip depending on the ink type Warning message with expired shelf life date of filling and shelf life are stored on the SmartCard chip Warning message if cartridge is open for too long installed life date of first insertion and maximum operating time are stored on the SmartCard chip iDesign displays t...

Page 44: ...g brackets at the production line directly The HP print heads consist of Cartridge bracket Ink cartridge Controller connector Integrated electronics Fig 12 Print head LX MK2 Version 1 Single version No Description 1 INK CARTRIDGE 2 DEFLECTOR 3 APERTURE SENSOR 4 STATUS LED 5 CONTROLLER CONNECTOR 6 CLAMP LEVER CARTRIDGE 2 1 3 5 4 6 ...

Page 45: ...45 von 177 GB The LX print heads are available in two different versions LX MK2 Version 1 flat version with connector at the back LX MK2 Version 2 version with connector at the bottom Detailed dimensional drawing see appendix Fig 13 Overview LX print heads ...

Page 46: ...bubble gives the ink between the heating element and the jet opening an impulse and therefore shoots a defined quantity of ink out of the opening When the steam bubble reforms a corresponding quantity is drawn from the storage container and the process can begin again This process of ejecting an ink drop can be repeated 12 000 times a second There are different special inks which allow a coding on...

Page 47: ...rint height The adapter of the ink bottle The integrated electronics The flange plate on the bottom side of the housing optional on the side with connector for the controller power supply alarm light maintenance station purge button and status LED Fig 14 Trident Print head MX 100 single model No Description 1 INK BOTTLE 2 FLANGE PLATE 3 PRINT HEAD MODULE The MX print heads are available in followi...

Page 48: ...MX 50 Compact model Fig 16 Trident print head MX 50 Top model Fig 17 Trident print head MX 50 Vario model Print head distance The distance from nozzle to nozzle is 150 mm if two or more print heads will be installed to print 150 mm or higher The 50mm print head if needed must the top print head ...

Page 49: ...Assembly and function 72800115 Markoprint X4JET Seite 49 von 177 GB 150mm Fig 18 MX print heads 100 and 50 MX 100 MX 50 ...

Page 50: ...ermanently screwed to the metal body The connections for the control electronics are located at the back Fig 19 Trident print head module MX 100 No Description 1 INK RETURN 2 NOZZLE PLATE 3 NOZZLE OPENINGS 4 MAINTENANCE STATION CONNECTOR 5 INK SUPPLY The Trident print heads are available as single version Up to two print heads can be cascaded The single print head as 50 version has a maximum print...

Page 51: ... line and the control cable The ink system comprises a reservoir to which the ink cartridge is attached A pump is also installed This pump is used exclusively for purging air and any contamination from the head The ink is supplied to the print head solely through the suction effect of the ink being used Reliable ink supply can only be ensured if the system is fully vented It is important that the ...

Page 52: ...hat are ejected onto the printing surface When the drops exit the print head a suction pressure is generated that pulls more ink from the tube The surface tension of the ink present directly at the nozzles prevents ingress of air into the ink channels Please note that the print head must be protected from strong vibrations Strong impacts may lead to disruption of the surface tension and ingress of...

Page 53: ...bottle is full a red LED shows this on the front The service unit is used for removing excess ink from the nozzle plate after a purging process An opening is located at the lower end of the nozzle plate which is responsible for removing the excess dirt ink The service unit can only be used when the head is in the vertical position For TOP installation or tilted head the maintenances station will b...

Page 54: ...ipment Wear the following protective gear when performing installation and commissioning tasks Protective clothing Safety shoes Safety gloves Electrical system DANGER Danger to life through electric shock Danger to life if live components are touched Therefore Switch off power supply and secure against switching before starting any work Improper installation and commissioning WARNING Risk of injur...

Page 55: ...rdance with workplace ordinances as well as country specific legislation The installation location must be a dry and dust free room ideally with an ambient temperature of approx 18 25 C The installation location may not be subject to fast temperature fluctuations condensation Do not set up the controller directly next to or above hot surfaces since this will affect cooling of the controller If the...

Page 56: ... the mains socket Fig 23 1 of the controller 4 Insert the mains plug into an earthed wall socket 5 If a rotary Encoder is installed connect the rotary Encoder cable to the ENCODER socket Fig 23 2 and tighten 6 Connect the light barrier cable to the SENSOR socket Fig 23 3 and tighten 7 Connect the print head cable of the first head upper head to the HEAD 1 socket Fig 23 4 and tighten 8 Connect the ...

Page 57: ...round corners and sharp edges Avoid abrasive surfaces CAUTION Material damage due to induced currents If the connection cables of the controller run close to high voltage or heavy current cables in the cable duct induction may cause malfunctioning or damage Therefore Lay all connection cables of the controller spatially separate from high voltage and heavy current cables ...

Page 58: ...eed mainly The distance between print head and product can be 5 mm if the print speed is less than 20 m min Installation must be performed by specialised staff 1 Attach mounting brackets to the production line 2 Attach the mounting rail of the print head to the clamp of the mounting bracket 3 Set the distance between the print head and the product surface A distance of 0 to 4 mm is optimal Fig 24 ...

Page 59: ...ement of the conveyor belt 7 Mount optional rotary encoder on production line 8 Connect the rotary encoder cable to the rotary encoder connector and fasten 9 If necessary mount an additional screen to protect the print head 10 Check data of the public power supply with the technical data of the power supply Chapter 0 Page 19 Take the electrical connection by correlation only 11 Remove the protecti...

Page 60: ...otective foil 2 Before replacement of the cartridge wipe the nozzle plate once with a lint free cloth 3 Insert the ink cartridge in the cartridge holder as illustrated Fig 26 Insert HP ink cartridge 4 Click the ink cartridge by lightly pressure at the end Fig 27 Fix HP ink cartridge If a new ink cartridge is inserted the cartridge counters must be reset Chapter Reset ink counter Page 97 The correc...

Page 61: ...Installation and initial operation 72800115 Markoprint X4JET Seite 61 von 177 GB 2 Tip the cartridge from behind upwards 3 Remove the ink cartridge upwards Fig 29 Remove HP ink cartridge ...

Page 62: ...print speed mainly The distance between print head and product can be 10 mm if the print speed is less than 20 m min Installation must be performed by specialised staff 1 Attach mounting brackets to the production line 2 Attach the mounting rail of the print head to the clamp of the mounting bracket 3 Set the distance between the print head and the product surface A distance of 0 to 8 mm is optima...

Page 63: ... movement of the conveyor belt 7 Mount optional rotary encoder on production line 8 Connect the rotary encoder cable to the rotary encoder connector and fasten 9 If necessary mount an additional screen to protect the print head 10 Check data of the public power supply with the technical data of the power supply Chapter 0 Page 19 Take the electrical connection by correlation only 11 Remove the prot...

Page 64: ...rting the LX ink cartridge in the print head 1 Remove the protective foil from the nozzle plate Use the ink cartridge as soon as possible after having removed the protective foil 2 Before replacement of the cartridge wipe the nozzle plate once with a lint free cloth 3 Insert the ink cartridge in the cartridge holder as illustrated below Fig 31 Insert LX ink cartridge If a new ink cartridge is inse...

Page 65: ...tatus menu 1 The LED on the LX print head changes from red to green if the cartridge is inserted correctly Fig 32 Display change with correct inserted cartridge Remove the LX ink cartridge from the print head 1 Swing the clamp lever to open it 2 Pull the ink cartridge in the direction of the clamp lever and remove it upwards Fig 33 Remove LX ink cartridge ...

Page 66: ...t if the power supply is dead voltage Installation of a new print head 1 Install print head ink system and service module PSU The system must build up stable before opening the ink system and nozzle plate 2 Set level only Top version devices It is important to install the ink system at the same height as the print head Set a height of 55mm 5mm from the lower edge of the ink system housing to the l...

Page 67: ...nk system reservoir is closed This prevents ink from leaking and air from entering during transport Remove the protective cap from the nozzle plate once you have opened the vent cap in the ink system Now carefully wipe the nozzle plate with an absolutely dust free cleaning pad e g ML cloth 100 cotton produced under clean room conditions Move the cloth from the bottom upwards 6 Test print A test pr...

Page 68: ...ead in the Compact model The print head and ink system are consolidated into a single unit Fig 35 Mounting bracket Compact The service unit is mounted on the lower leg of the mounting bracket Optionally it can be mounted directly at the transport belt or on a separate floor support Ensure that the service unit is lower than the print head so that no ink can run back to the head ...

Page 69: ... could result in impacts causing air bubbles in the system or even damage to the nozzle plate Installation must be performed by specialised staff 1 Install the mounting bracket on the production line 2 Push the print head with the clamp on the bottom or into the mounting bracket 3 Set the distance between the print head and the product surface A distance of 0 to 4 mm is optimal see page 58 Fig 24 ...

Page 70: ... housing Then remove the protective foil from the screw thread of the ink cartridge Screw the cartridge into the reservoir opening Avoid tilting the thread WARNING Tighten the ink cartridge only lightly like you would a light bulb for example in order to avoid damaging the ink reservoir Do not leave the cartridge opening open for a prolonged period without screw cap or cartridge to prevent dust fr...

Page 71: ...n 20 seconds the vacuum pump runs continuously to de aerate the print head Therefore the nozzle plate should be closed with the head clamp to rinse the ink in a circulation The pump stops pumping after 30 sec automatically Instruction Please bleed the MX print head as follows Step Procedure 1 Switch the system on Fig 0 1 Switch the system on 2 Put the locking clamp on the nozzle plate Fig 0 2 Put ...

Page 72: ...nitial operation 72800115 Markoprint X4JET Seite 72 von 177 GB Step Procedure Fig 0 3 Purge the nozzles 3 Remove the locking clamp from the nozzle plate and store it in a convenient place Fig 0 4 Remove the locking clamp ...

Page 73: ...loth Rinse the system before the initial operation With a short push on the button it happen a flush run the vacuum pump of the maintenance station runs to suck off the ink rests The vacuum pump runs after ca 1 sec shortly to rinse ink air and dust from the nozzles afterwards the vacuum pump runs ca 10 sec to suck off the ink rests completely Instruction Please rinse the MX print head as follows S...

Page 74: ...t head module MX MX The system controls MX print head modules exclusively Up to two print head modules are selectable MX LX The system controls one MX print head module and one LX print head module LX LX The system controls LX print head modules exclusively Up to two print head modules are selectable LX HP The system controls one LX print head module and one HP print head module The Markoprint X4J...

Page 75: ...e start display can be reactivated for the configuration of the print technology Instruction Please call up the print technology configuration as follows Step Procedure 1 Touch the iLOGIK once in one of the status menus The Label Submenu is displayed 2 Call the System Submenu by rotating the iLOGIK The System Submenu is displayed 3 Press the head selection button 1 and the iLOGIk at the same time ...

Page 76: ...configuration of the print technology must performed Chapter Configuration of the print technology page 74 CAUTION Material damages caused by an incorrect installation of the control system With the controller switched on a defect may occur in the system electronics Therefore Only install the controller if this is switched off Network cables only connect or disconnect if the power supply is dead v...

Page 77: ...changing set values and parameters after the selection is made Push A short press on the iLOGIK calls a selected function and sets actuates the previously set value Longer pressing 1 sec of the iLOGIK enables the operator to jump back to the previous menu level After two minutes without input the unit automatically switches to status display After a further five minutes the screen saver is activat...

Page 78: ...ted print head module will be shown by a LED in the respective button field The LED glows green Is the print head made up of multi print head modules the LED buttons of the corresponding print head modules will lighten yellow The LED buttons of the other print head modules which are not a part of the print head are lapsed Example Two Twin print heads are connected to the controller If one print he...

Page 79: ...erating mode are located on the right and underneath the display The LED s for status sensor and network are characterized with symbols The meaning of the different coloured messages is explained in the table below Fig 38 Indicator lights No Description 1 STATUS SENSOR 1 2 2 STATUS SENSOR 3 4 3 NETWORK 4 STATUS PRINT HEAD 1 TO 4 5 SELECTION PRINT HEAD MODULE 1 2 3 4 5 ...

Page 80: ...re Connected Data transfer Head status LED GREEN O K YELLOW Busy RED Failure Ready Prints i e empty cartridge Head selection LED GREEN Selected cartridge YELLOW Print head related cartridge s Select Display print head belonging When starting the system unit the progress of the starting process can be monitored on the LED s If errors occur during booting an error code is transmitted via the LED s a...

Page 81: ...ions System settings Advanced settings Language afterwards confirm with the send button Finally complete it by a step up downwards in the menu structure of the Markoprint X4JET WEB Browser Below Settings Advanced settings Language afterwards confirm with the send button Finally complete it by a step up downwards in the menu structure of the Markoprint X4JET Control system Markoprint X4JET To set t...

Page 82: ...Operation 72800115 Markoprint X4JET Seite 82 von 177 GB Menu structure ...

Page 83: ...ET and a print pause can be set Chapter Loading label Page 86 Display Setting for selected print head module Select label In this submenu the desired text can be selected from the list of stored texts by turning and briefly pressing the iLOGIK Printing Confirming the selected text by briefly pressing the iLOGIK or by switching to pause mode by turning the iLOGIK Pause Confirming the pause mode by ...

Page 84: ...duct on the conveyor belt viewed from the controller in the print direction Chapter Print direction Page 94 Nozzle Each ink cartridge has two rows of nozzles A and B for which different settings can be made in the Nozzle Menu HINWEIS Only available for HP print heads Chapter nozzle rows Page 94 Upside down The setting Upside Down causes the print image to be printed upside down Chapter Upside down...

Page 85: ...nsor is used Chapter Sensor Input Page 102 Internal Pulse Encoder The print speed must correspond to the conveyor belt speed To ensure this it can be set in the Encoder submenu how this is predetermined Intern means that the predetermined speed of the conveyor belt is kept constant and Extern means that the exact transport speed is transmitted to the controller by the optionally available encoder ...

Page 86: ...variable text by the arrow signs The previous digit can delete by the X The variable text will be confirmed and inserted by the check mark Input counter start value When printing images in which a counter field is mentioned there are two ways to start value generation selection First the initial value entered in the printed image to be taken on the other hand the start value at X4JET control unit ...

Page 87: ...ct than the left edge of a longer print image if no adjustment of the printing position would be made Example 3 shows that no adjustment of the print position is necessary to print different long print images at the same position Example 1 Product direction from right to left and the left edge of print image as reference point Delay Text12345 Delay Text12 Example 2 Product direction from left to r...

Page 88: ...nce in one of the status menus The Label Submenu is displayed 2 Call the Parameter Submenu by rotating the iLOGIK and select by pressing The Print Delay Submenu is displayed 3 The Print Delay submenu is called by pressing the iLOGIK Set the desired value by rotating the iLOGIK and confirm by briefly pressing ...

Page 89: ...trast If necessary this parameter may have to be changed to optimise the print image to the product surface Higher intensity means increased density and slower drying of the ink Default value for HP and LX is 300dpi 192dpi for MX Zoom This parameter enables an increase or decrease of the number of pixels This renders the print image wider or narrower The maximum speed depends on the intensity At 6...

Page 90: ...o Intern by rotating the iLOGIK and confirm by brief pressing 5 Jump a level back by pressing the iLOGIK slightly longer and call the parameter submenu by rotating then confirm by briefly pressing The System submenu Print delay is displayed 6 Call the Speed menu point by rotating and select by pressing 7 Set the desired value by rotating and confirm by pressing 8 Call the Intensity menu by rotatin...

Page 91: ... encoder runs directly on the belt the calculation is as follows 1 Conversion to inches 200 mm 25 4 mm 7 874 inches 2 Resolution of the rotary encoder 5000 impulses 7 874 inches 635 impulses inch 635 dpi 3 To get even finer settings the pulse will be doubled internal 4 If you set a divider of 4 you will get a resolution of 318 dpi 635x2 4 This value must be entered for the intensity If a standard ...

Page 92: ...ing the iLOGIK and select by briefly pressing 4 Set the value to Intern by rotating the iLOGIK and confirm by brief pressing 5 Jump a level back by pressing the iLOGIK slightly longer and call the parameter submenu by rotating and confirm by briefly pressing The System submenu Print delay is displayed 6 Call the Ecoder menu point by rotating and select by pressing 7 Set the desired value by rotati...

Page 93: ...g the print image has the same width irrespective of the modified intensity dpi 100 1 1 Via WEB interface or iDesign it is possible to select the Fixed zoom The print image will be print with all pixel irrespective of the intensity The print image is in the width 1 1 with a resolution of 600 dpi With a resolution of 300 dpi the print image is more than twice the width 1 2 caused of the halved inte...

Page 94: ...rows is only possible for using HP print heads Each ink cartridge has two nozzle rows A and B One nozzle row has 150 nozzles The nozzles in row A print the uneven numbers 1 3 5 7 The nozzles in nozzle row B print the even numbers 2 4 6 8 Per nozzle row A or B 300dpi are printed In this mode the nozzles are uniformly stressed and the speed setting is not as critical as with A B If for instance usin...

Page 95: ...ch the iLOGIK once in one of the status menus The Label submenu is displayed 2 Call the Parameter submenu by rotating the iLOGIK and select by pressing The Print Delay submenu is displayed 3 Call the Nozzle submenu by rotating the iLOGIK and select by pressing The Nozzle submenu is displayed 4 Make the desired setting by rotating the iLOGIK and select by pressing In the Hi Speed mode only X4JET Pr...

Page 96: ... optimal by printing The nozzles A B must be correct in one row by prints with two nozzle rows This can be checked with a loupe There may not be a shadow print Procedure 1 Set all values for the head adjustment to 0 2 I e by a quad head all values for head 1 will set to 0 Than a test print will made which goes over all print heads 3 If there is a horizontally stowing between the first and the seco...

Page 97: ...ed The controller knows the current ink level of the cartridge The ink is stored in 7 increments The exactly value of the actual used cartridge will be saved in the control system related to the print head module This can result an inaccuracy by an inserting in different print head modules The automatic storage of ink level only works with distributed Ink cartridges by Weber Marking Systems Only I...

Page 98: ... to eject some ink Spitting takes 2 sec To initiate the spitting process proceed as follows 1 Keep an absorbent cloth or paper in front of the nozzle plate of the ink cartridge 2 Touch the iLOGIK once in one of the status menus The Label submenu is displayed 3 Call the Service submenu by rotating the iLOGIK and select by pressing The Reset Ink Cnt submenu is displayed 4 Call the Purge submenu by r...

Page 99: ...on number is used for service In the line head temperature Hd Temp the current temperature in the cartridge is displayed If a value over 100 149 or similar is displayed there is no cartridge or a defective cartridge is inserted After the calibration the head temperature Hd Temp shows the same value as the ambient temperature Ab Temp which reference sensor is located on the HP board in the print he...

Page 100: ...Operation 72800115 Markoprint X4JET Seite 100 von 177 GB 4 Place a tick for the calibration by rotating the iLOGIK and confirm by pressing ...

Page 101: ...LOGIK Texts Fonts types Parameter settings Backup Data backup Confirm the selection by pressing the iLOGIK 7 Place the check box to the tick by rotating the iLOGIK and confirm it by pressing Time Date In this menus time and date can be adjusted 1 Touch the iLOGIK once in one of the status menus The Label submenu is displayed 2 Call the System submenu by rotating the iLOGIK and select by pressing T...

Page 102: ...ensor 3 4 Standard is Pin 4 for the output of the sensor Some sensors send the inverse signal on Pin 2 This can be used with the parameter Sensor 1 2 invers Chapter Sensor Page 144 1 Touch the iLOGIK once in one of the status menus The Label submenu is displayed 2 Call the System submenu by rotating the iLOGIK and select by pressing The Date Time submenu is displayed 3 Call the Sensor input submen...

Page 103: ...s 3 and 4 on another production line with a different speed To adjust the parameter of the print speed 1 Touch the iLOGIK once in one of the status menus The Label submenu is displayed 2 Call the System submenu by rotating the iLOGIK and select by pressing The System submenu is displayed 3 Call the Internal pulse Encoder submenu by rotating the iLOGIK and select it by pressing 4 Adjust the value t...

Page 104: ...P mask 6 After all the settings have been carried out set the check box to tick for confirmation and accept by touching the iLOGIK Gate Way and MAC address 1 Touch the iLOGIK once in one of the status menus The Label submenu is displayed 2 Call the System submenu by rotating the iLOGIK and select by pressing The Time Date submenu is displayed 3 Call the Gate Way submenu by rotating the iLOGIK and ...

Page 105: ...ET have under the menu item select ink type the possibility to choose basic settings Certainly it s necessary to adapt special settings dependent on the application To set the ink type 1 Touch the iLOGIK in one of the status menu The print image submenu is displayed 2 Call the System submenu by rotating the iLOGIK and select it by pressing The Time Date submenu is displayed 3 Call the Select ink t...

Page 106: ...ibly other settings had to make on the PC to have access to the IP address System administrator The system IP can be read or rather set up on the system directly Chapter IP address and IP mask Page 104 Fig 40 User interface Web Interface To set up the parameters please enter the username user and a password 1234 If you cannot change the parameters the functions are not unlock i e HiSpeed in the Ad...

Page 107: ...ckets page 144 for further details A variety of configurations are possible and so the connectors for output of status messages OK Warning Error cartridge level messages 5 low empty print ready and print pulse are possible to use On the input side signals for heating spitting print direction upside print stop and text selection are possible The setting can be done with iDesign Software in System S...

Page 108: ...alternately printing at the rate of 1 2 prevents a drying up of the cartridges If the cartridge with the higher print volume is empty a warning will be displayed and the other cartridge prints continuously from now until a new cartridge is replaced The new cartridge prints now in a less volume than the other cartridge so this needs to be replaced next The print head is wider by the double cartridg...

Page 109: ...1 2 A shaft encoder is recommended for a correct synchronisation Setup Example A Single head at channel 1 Please set first the encoder resolution or speed exactly The test print image Speedtest can be used as an assistance For testing switch NSP off and set the system to 2x Single Assign both heads the same print image Both cartridges might be print on the same position For a fine tuning adjust sh...

Page 110: ...dge take the print function over The output displayed Warning After changing of the cartridge and reset of the ink level only with HP the print can start again The ink level of LX print heads is reset automatically and the print can start directly The ink warning level can set up in in iDesign If both cartridges are empty the output shows Alarm Change cartridge A cartridge which displays a warning...

Page 111: ...eite 111 von 177 GB Output status OK All cartridges are inserted and filled The print image is assigned Warning One cartridge is empty no print image is assigned Alarm Both cartridges are empty or not inserted Camera input Not realized yet ...

Page 112: ... be installed on a commercially available PC follow the enclosed iDesign operating instructions The diagram below shows the operating surface of the iDesign software Fig 43 User interface iDesign Create new label Save label Add text Cascade arrangement Add counter Move pixel by pixel Delete selection Add barcode Open existing label Add date time Save label as Arrangement on top of each other Add v...

Page 113: ... User Official iDesign To start iDesign click on the iDesign desktop button Connection to the system Standard by USB or Ethernet The connection is also possible by RS232 Parameter Preparation In iDesign below Connections click on Add system adjust the IP address and confirm with OK or click on Search on Com Ports A system which is connected with the USB slot will be identified automatically Text d...

Page 114: ...s is specifically pointed out in the description of the individual faults Work on the electrical system may only be performed by electricians Electrical system DANGER Danger to life through electric shock Danger to life if live components are touched Electrical components that are switched on may execute uncontrolled movements and cause severe injury Therefore Before starting any work switch off t...

Page 115: ...coder settings Check rotary encoder and encoder settings Instructed person HP print head Disorder Possible cause Troubleshooting Recovered by The print head does not print at all No start pulse Check photo sensor connection Electrician Print parameter incorrect Check print parameter adjust if necessary Instructed person Fault in the electronics of the print head Send print head in for repair Manuf...

Page 116: ...the electronics of the print head Send print head in for repair Manufacturer Faulty rotary encoder or incorrect rotary encoder settings Check rotary encoder and encoder settings Instructed person Bad and fuzzy print image The distance between print head and product is too big Reduce distance to 0 5 mm Qualified person Low intensity Increase intensity Instructed person Empty ink cartridge Change in...

Page 117: ...e and electronic board connections Electrician When printing is initiated the head generates the typical slightly chirping noise but no print appears Air has entered all ink channels Carry out a purging process Instructed person No start pulse Check photo sensor connection LED pulse Electrician Start signal too early or late relative to the print object Adjust delay in the print parameter menu Ins...

Page 118: ...nozzles of the ink cartridges causing blurred print images since the scratches around the nozzles divert the ink Therefore Use only lint free and absorbent cloths to clean the cartridges Moisten cleaning cloths with water Wipe slowly without pressure 1 Remove the ink cartridge from the holder Chapter Inserting remove the HP ink cartridge Page 60 2 Hold the ink cartridge with the nozzle plate facin...

Page 119: ... nozzles can be rinsed with the ink activator The ink activator consists of a holder and a syringe 1 Insert the ink cartridge in the ink activator holder 2 Press the ink cartridge in the direction of the arrow until the cartridge is firmly seated in the holder Fig 45 Inserting ink cartridge 3 Insert the syringe in the opening of the holder 4 Slowly and steadily extract approx 1 to 2 ml of ink from...

Page 120: ...Faults 72800115 Markoprint X4JET Seite 120 von 177 GB Fig 46 Extracting ink ...

Page 121: ...when MIBL2 as these contain alcohol Or when a cartridge is dropped severely shaken or is exposed to strong vibrations To view the air from the nozzle to remove the ink activator as described in the manual can be used A typical error screen looks like this Cleaning LX ink cartridges For cleaning the LX ink cartridges please have a look to chapter Cleaning HP ink cartridges and do it in the same way...

Page 122: ...of the print head Over a period of time this can lead to a worsening of the print quality In this case please precede the rinsing process Instruction Please rinse the MX print head as follows Step Procedure 1 Press the PURGE button on the system flange plate With a short push on the button it happen a flush run the vacuum pump of the maintenance station runs to suck off the ink rests The vacuum pu...

Page 123: ...nds the vacuum pump runs continuously to de aerate the print head Therefore the nozzle plate should be closed with the head clamp to rinse the ink in a circulation The pump stops pumping after 30 sec automatically If the contamination is too stubborn and cannot be removed by the rinsing procedure return the unit to our factory for expert cleaning Please note that this constitutes a service which e...

Page 124: ...orking on the electrical system disconnect from the mains remove mains plug and check that power is off Always disconnect mains before performing cleaning and repair tasks Keep moisture from live parts Moisture may cause a short circuit Risk of injury caused by improper disassembly WARNING Stored residual energy sharp edged components points and corners on and inside the apparatus or on the requir...

Page 125: ...t head with the cleaned locking clamp 4 Remove the ink bottle 5 Check whether the red sealing ring o ring is present 6 Place the red sealing ring into the opening of the ink container and close it with the screw cap 7 Close ventilation opening with the plastic cap 8 Disassemble the system and pack it carefully To prevent damage during transportation choose a box with adequate padding Leave a gap o...

Page 126: ...waste treatment regulations and may only be disposed of by approved specialized companies Unless return or disposal agreements were made submit disassembled components for recycling Scrap metals Submit plastic components for recycling Dispose of other components according to material composition The local municipal authorities or specialized disposal companies provide information on environmentall...

Page 127: ...ire time spitting and warming There is the possibility to set up the ideally standard values for the respective ink type on the system Chapter ink type Page 105 Furthermore the ink types can set up with the iDesign software or the Web interface It makes sense to change the values carefully depending on the application After the insertion of a new cartridge the ink counter must be reset and the tem...

Page 128: ...ent per 42 ml Specially developed solvent containing HP ink Well suited for printing on poorly absorbent material 40023402 7 Cartridge HP Ultra Black 1x ink cartridge colour black content per 42 ml Specially developed non pigmented dye based ink Well suited for pin sharp prints on absorbent and semi absorbent materials Delivered as SmartCard cartridge 40023173 8 Cartridge HP 2580 1x ink cartridge ...

Page 129: ...d water based Funai ink Well suited for sharp edged print on poorly absorbent materials Drying Immediate drying on absorbent surfaces no drying on poorly absorbent surfaces because the pigments remain on the surface Open time without loss of quality Approx 30 minutes depending on intensity and print image 40005997 3 Cartridge LX SD1 Ink cartridge modified color black 33 ml capacity each Specially ...

Page 130: ...yor from the side with quick fastener to take the head out of the mounting bracket without technical tools Model Dovetail 72801010 3 Mounting bracket HP print head TOP For a fixing on a conveyor from the top with quick fastener to take the head out of the mounting bracket without technical tools Model Dovetail 72801011 4 Mounting bracket MX print head TOP For a fixing on a conveyor from the top 71...

Page 131: ...1014 4 Sensor NPN 10 30V DC X2JET X4JET MX Including 5 0m connecting cable M8 to M8 and bracket for print head mounting 72801074 5 Sensor NPN 10 30V DC X2JET X4JET with protection plate Including 5 0m connecting cable M8 to M8 and protection plate for MX 50 72801077 6 Sensor NPN 10 30V DC X2JET X4JET with protection plate Including 5 0m connecting cable M8 to M8 and protection plate for MX 100 728...

Page 132: ...etaining ink cartridges type 15 45 72900074 13 Ink Aktivator for de aerating and cleaning the ink cartridges 72900108 14 CartClip for retaining LX ink cartridges 72902026 15 Measuring wheel Measuring wheel for encoder optimized for 600 dpi 72900454 16 O Ring O ring for encoder measuring wheel 600 dpi Dimensions 55x5 NBR 72900455 17 Alarm light Alarm light red yellow green for an optical display of...

Page 133: ... Markoprint X4JET Seite 133 von 177 GB No Figure Subassembly Description Order no 24 Cable Extension cable 10m 72900227 25 Cable Adapter M8 connector to M12 socket 0 6m 72901035 26 Cleaning stick Cleaning stick to clean the nozzle plate 40007189 ...

Page 134: ... follows Step Procedure 1 Activate the function Save parameter to a label in the iDesign software below Functions System settings Advanced settings After the function Save parameter is activated in the iDesign software select the menu item Save parameter in the menu structure of the control system If a print label with saved parameter is selected the saved parameter will be used If a print label w...

Page 135: ... Call the Settings submenu by rotating the iLOGIK and select it by pressing 3 Call the Save parameter submenu by rotating the iLOGIK and select by pressing 4 The actual set parameter will be saved to the selected print label by rotating the iLOGIK and confirm it by pressing ...

Page 136: ...ers were changed in the iDesign software the changed parameters stay active till a new ink type will be select on the Markoprint X4JET The ink chart is discarded in the HMI index as excel sheet InkPar csv The chart can be adapted customized with an HMI update Chapter HMI Update Page 139 and can transferred to the Markoprint X4JET Changes of the ink parameter can cause bad print images InkPar csv f...

Page 137: ...Appendix 72800115 Markoprint X4JET Seite 137 von 177 GB InkParLX csv for LX Systeme InkParMX csv for MX Systeme ...

Page 138: ...ig Update A new configuration of the controller is carried out as follows To perform a Config update a USB Stick with the new Config version is needed Following folder must be copied to the USB Stick System The Controller can be set to HP HP HP MX LX LX LX MX or MX MX Advanced or Pro A Config folder for changing the configuration can be ordered from your distributor or Weber Marking Systems For cr...

Page 139: ...grade in the Wiki of the Weber Marking Partner Portal HMI Update A HMI Update of the system unit will be realized with a new software version automatically and must be confirmed by the iLOGIK A HMI Update without software update is realized as follows 1 Insert the USB Stick with the new HMI data 2 Switch the system on and keep the iLOGIK pressed by appearance of the program version 3 On the displa...

Page 140: ... appears 2 The following then appears on the screen Prg 0 PV1 0xx current program version GA 0GV0 032 current gate array version Stick 3 Insert the USB stick with the new version The following then appears on the display Prg 57 PV1 0xx current program versions GA 14 GV0 032 current gate array versions Start 4 By briefly pressing the iLOGIK button the new boot loader version is copied to the intern...

Page 141: ...pendix 72800115 Markoprint X4JET Seite 141 von 177 GB DVD content Following the files on the DVD iDesign software Manual Leaflet The necessary files for the software updates HMI list HTML list System list ...

Page 142: ...error 02 File system error 03 Parameter error 04 User Call error 05 TCP IP error 06 Print control error Init Error Description 01 File device error 02 File system error 03 User call error Main Error Description 01 General hardware error 02 Memory error 03 Timer error 04 SPI Bluetooth error 05 Gate Array error 06 Display error 07 SD Card error 08 USB A error 09 Real time clock error 10 Multitasking...

Page 143: ... Power LED Sensor Description ye ye Boot BF Intern rd Write 64MB memory rd Read invert 64MB memory ye Read test 64MB memory ye Test ok Load BootMain from SPI ye rd Programming and start of BootMain BootMain initialization rd rd Fatal error rd FC rd Boot error 4x SPI 5x GA 6x Displ 7x SD Card 8x USB 9x RTC 10x Task rd FC gn Init error 1x Dev 2x FS 3x UsrCl ye gn SD card read ye rd gn Wait for stick...

Page 144: ... M8 round plug PIN Description Value Unit 1 Power 24 V 2 Sen2 Start pulse inverted signal Input standard NPN 3 GND 0 V 4 Sen1 Start pulse Input standard NPN The PIN2 can optionally be used as an additional input This must be programmed customer specifically Standard is the inverse output by many sensors The input can selected as sensor 1 2 inverted in the menu Signal threshold 12V 2V ...

Page 145: ... PNP encoder or a PNP Signal as encoder the encoder input must be pulled to GND with an 1KOhm resistor The resistor must be for min 1W and the load is about 25mA Fig 47 Socket 4 pole M8 plug Cable colours PIN Cable colour 1 Brown 24V 2 White input 3 Blue 0V ground 6 Black input When using the splitter cable are both inputs outputs clearly separated The output is on a socket on PIN4 see Fig 48 PIN ...

Page 146: ...Appendix 72800115 Markoprint X4JET Seite 146 von 177 GB Fig 48 Splitter cable and whose pin assignment ...

Page 147: ...ill be connected to the 8 pole M12 socket 24V voltage will be switched on the outputs PIN Color Function 1 Out1 White Alarm red lamp 2 Out2 Brown Warning orange lamp 3 Out3 Green OK green lamp 4 Out4 Yellow Reserve 5 In 7 Reserve 6 In 8 Reserve 7 24V Power max 100mA 8 GND Red common contact ...

Page 148: ...ub D socket Input NPN input can be changed to PNP via software Standard NPN to GND switching Input voltage for PNP 10 V 24 V PIN Name Description Potential 1 Out 5 Relay 1 OK 2 Out 5 Relay 1 3 Out 6 Relay 2 Warn 4 Out 6 Relay 2 5 Out 7 Relay 3 Alarm 6 Out 7 Relay 3 7 Out 8 Relay 4 Reserve 8 Out 8 Relay 4 9 max 100 mA 24V internal 24 V 10 GND 0 V 11 In 1 Input 1 12 In 2 Input 2 13 In 5 Input 5 14 I...

Page 149: ...Appendix 72800115 Markoprint X4JET Seite 149 von 177 GB Electrical drawings for X4JET ...

Page 150: ...Appendix 72800115 Markoprint X4JET Seite 150 von 177 GB ...

Page 151: ...Appendix 72800115 Markoprint X4JET Seite 151 von 177 GB ...

Page 152: ...Appendix 72800115 Markoprint X4JET Seite 152 von 177 GB X2JET X4JET Mainboard LEDs on the Mainboard ...

Page 153: ...Appendix 72800115 Markoprint X4JET Seite 153 von 177 GB ...

Page 154: ... Seite 154 von 177 GB Additional input IN4 und IN8 connecting on the flange plate On the mainboard you can find a connector with IN4 und IN8 Theas three pins must be connected with the M12 connector to reach the signals from the outside ...

Page 155: ...in Lvds 6 PWHFIRE in Lvds 7 PWHFIRE in Lvds 8 IR_Signal out 0 V 9 DIN_2 in Lvds 10 DIN_2 in Lvds 11 AGND power 0 V 12 DCLK in Lvds 13 DCLK in Lvds 14 VCC power 5 V 15 GND power 0 V 16 res power 0 V 17 DLOAD in Lvds 18 DLOAD in Lvds 19 AGND power 0 V 20 HCLK in Lvds 21 HCLK in Lvds 22 AGND power 0 V 23 HFIRE in Lvds 24 HFIRE in Lvds C1 VPP power 24 V C2 VPP power 24 V C3 VPF power 30 V C4 VPF power...

Page 156: ... connector PIN Name Description Abbreviation In Out 1 NC 2 Transmit Data Cable for transmitted data TxD Out 3 Receive Data Cable for data reception RxD In 4 NC 5 Ground Signal ground The signal ground will be measured against the cable GND 6 NC 7 NC 8 NC 9 NC Common Ground Common ground not data ground ...

Page 157: ...ithout using force PIN Name Colour Description 1 VCC Red 5 V 2 D White Data 3 D Green Data 4 GND Black Mass Ethernet Connection Network input RJ 45 PIN Description 1 Transmit 2 Transmit 3 Receive 6 Receive Mac addresses The MAC address of the respective Markoprint X4JET can be seen on the system directly Chapter Gate Way and MAC address Page 104 Range from To 00 50 C2 A6 50 00 00 50 C2 A6 5F FF ...

Page 158: ...Appendix 72800115 Markoprint X4JET Seite 158 von 177 GB Technical drawings Controller Fig 49 Measurement controller ...

Page 159: ...Appendix 72800115 Markoprint X4JET Seite 159 von 177 GB Print head HP MK2 Version 1 Single ...

Page 160: ...Appendix 72800115 Markoprint X4JET Seite 160 von 177 GB Print head HP MK2 Version 2 Single ...

Page 161: ...Appendix 72800115 Markoprint X4JET Seite 161 von 177 GB Print head HP MK2 Version 1 Twin ...

Page 162: ...Appendix 72800115 Markoprint X4JET Seite 162 von 177 GB Print head HP MK2 Version 2 Twin ...

Page 163: ...Appendix 72800115 Markoprint X4JET Seite 163 von 177 GB Print head LX MK2 Version 1 ...

Page 164: ...Appendix 72800115 Markoprint X4JET Seite 164 von 177 GB Print head LX MK2 Version 2 ...

Page 165: ...Appendix 72800115 Markoprint X4JET Seite 165 von 177 GB Druckkopf LX MK2 Version 1 Twin ...

Page 166: ...Appendix 72800115 Markoprint X4JET Seite 166 von 177 GB Druckkopf LX MK2 Version 2 Twin ...

Page 167: ...Appendix 72800115 Markoprint X4JET Seite 167 von 177 GB Print head MX 50 ...

Page 168: ...Appendix 72800115 Markoprint X4JET Seite 168 von 177 GB Print head MX 100 ...

Page 169: ...Appendix 72800115 Markoprint X4JET Seite 169 von 177 GB Mounting bracket Compact ...

Page 170: ...Appendix 72800115 Markoprint X4JET Seite 170 von 177 GB Mounting bracket Top ...

Page 171: ...nt X4JET Seite 171 von 177 GB Universal mounting bracket for controller These pictured drawings show an extraction of the possible variations of the print heads Further drawings or 3D CAD data can be required by the manufacturer ...

Page 172: ...Appendix 72800115 Markoprint X4JET Seite 172 von 177 GB Instruction sheet Copy the instruction sheet before completing Date Name Type of instruction Instruction by Signature ...

Page 173: ... mm Print repeat distance 0 0 9999 mm Number of print repeats 0 0 999 Intensity 50 300 900 DPI Print width 100 10 900 Nozzle rows A B A B A B Head voltage 110 V Fire time 190 0 01µs Fire pause 190 0 01µs Barcode correction 0 Pixel Ink warning 5 0 100 Spitting mode OFF BEFORE INTERVALL Number of spit ripping 20 0 100 Spit delay 10 0 999 s Spit interval 600 0 999 s Auto Off 60 0 999 min Head correct...

Page 174: ...er 2 Not used User 3 Not used Print mode Not used Save variable fields Not used Sensor 1 2 1 2 3 4 Turning display Not used Sensor I O Not used Encoder I O Not used Trigger output delay Not used Impulse length output Not used HiSpeed NO YES NO Fixed print width YES NO YES EIA232 Not used Polarity input 0000 Input 1 2 0000 Input 3 4 0000 Input 5 6 0000 Input 7 8 0000 Output 1 2 3020 Output 3 4 1000...

Page 175: ... 0060 0000 0000 0000 0045 0000 0000 0000 1 111 0001 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 3020 1000 1020 3000 CR ESC K3 CR ESC M 0002 0150 0004 0000 0000 0000 0025 0000 0000 0300 0100 0000 0110 019 0 0190 0000 0005 0000 0020 0010 0600 0060 0000 0000 0000 0045 0000 0000 0000 1 111 0001 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 00...

Page 176: ... 177 GB Declaration of Conformity The Markoprint X4JET corresponds to the design and construction as well as the system version with the essential safety requirements of the Low Voltage and EMV Directives including whose changes for this time period ...

Page 177: ...Appendix 72800115 Markoprint X4JET Seite 177 von 177 GB ...

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Weber Markoprint X4JET, Manual For Installation, Operation And Maintenance

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