Weber Markoprint iJET Operating Manual Download Page 1

Page: 1 / 127

Translation of the original operating manual

Inkjet coder
®

iJET

Art. No.: 72801001

Software Version 2.016

As at May 05, 2015

Version 12

Weber Marking Systems GmbH
Maarweg 33
D-53619 Rheinbreitbach

Tel.: +49 (0) 2224 7708-0
Fax: +49 (0) 2224 7708-20

E-Mail: [email protected]

Internet: www.webermarking.de

Read the operating manual before starting any work!

Summary of Contents for Markoprint iJET

Page 1: ...2801001 Software Version 2 016 As at May 05 2015 Version 12 Weber Marking Systems GmbH Maarweg 33 D 53619 Rheinbreitbach Tel 49 0 2224 7708 0 Fax 49 0 2224 7708 20 E Mail info webermarking de Internet...

Page 2: ...e Weber Marking Systems GmbH rejects any guarantee in relation on this information Changes of the information contained in this documentation are left and can be carried out any time without announcem...

Page 3: ...thorised persons 17 3 2 3 Instruction 17 3 3 Intended use 18 3 4 Personal protective equipment 19 3 5 Special hazards 20 4 Technical data 22 4 1 General Specifications 22 4 2 Connection parameters 22...

Page 4: ...ding print image 58 8 8 Variable input 58 8 9 Printing start delay 58 8 10 To set constant print speed 60 8 11 To set the rotary encoder resolution 62 8 12 Setting zoom 64 8 13 Print direction 65 8 14...

Page 5: ...91 13 Appendix 94 13 1 Save parameter to a label 94 13 2 Flexbracket installation 96 13 3 Cover installation 99 13 4 Ink chart 101 13 5 Software update 102 13 6 Software upgrade 103 13 7 HMI Update 10...

Page 6: ...1 System unit iJET 118 13 17 2 iJET with mounting bracket 119 13 17 3 Control system with Flexbracket and mounting bracket 120 13 18 Operation of ink cartridges 121 13 19 Instruction sheet 122 13 20 P...

Page 7: ...y and understand the content before starting any work Compliance with all safety notes and instructions given in this manual is a basic prerequisite to safe operation Furthermore the local accident pr...

Page 8: ...eath or severe injuries unless avoided WARNING points out a potentially dangerous situation which may lead to death or severe injuries unless avoided CAUTION points out a possibly dangerous situation...

Page 9: ...f 127 Special safety notes The following symbols are used in safety notes to draw attention to a specific danger indicates hazards due to electrical power Non observance of the safety notes poses a da...

Page 10: ...obligations agreed upon in the supply agreement the general terms and conditions the manufacturer s delivery terms and the statutory provisions applicable at the time of conclusion of the contract are...

Page 11: ...stomer service is available to provide technical information Please contact your local distributor Furthermore our staffs are always interested in new information and experiences with the use of the p...

Page 12: ...ct them against leaking or drying out of nozzle plate Cartridge See ink cartridge Conveyor The conveyor transports the products which should be printed and pass them by the print head D DPI Dots Per I...

Page 13: ...peed of the conveyor must be keep constant Print start delay Offset print i e by how much is printing delayed in millimetres after the product is detected by the light barrier Print width The number o...

Page 14: ...Art No 72801001 General Page 14 of 127 Technical terms Description V W X Y Z ZTV Bulk Ink System...

Page 15: ...perform risk assessments to determine additional hazards arising from particular working conditions where the device is operated The company must implement these by compiling operating instructions fo...

Page 16: ...ge and experience as well as their knowledge of relevant provisions capable of executing the tasks assigned to them and to independently recognise and avoid possible risks Electrician is based on his...

Page 17: ...herefore Keep unauthorised persons away from the working area In case of doubt address persons and remove them from the working area Interrupt all activities whilst unauthorised persons are in the wor...

Page 18: ...in this manual Any use beyond the intended use or any alternative use of the equipment is regarded as misuse and may lead to hazardous situations WARNING Danger following misuse Misuse of the device...

Page 19: ...rking area Wear when performing special tasks Always wear when performing installation tasks Protective clothing is close fitting work clothing with low tear resistance tight sleeves and no projecting...

Page 20: ...ts can be lethal Therefore Immediately switch off the power supply and initiate repairs if the insulation is damaged Work on the electrical system may only be performed by electricians Before working...

Page 21: ...s into contact with the eyes rinse immediately with water for 10 minutes and consult a doctor without delay Sharp edges and pointed corners CAUTION Edges and corners pose risk of injury Sharp edges an...

Page 22: ...arameters Electrical Specification Value Unit Voltage Device 48 56 V DC Voltage Power pack 90 to 240 V AC Frequency Power pack 50 to 60 Hz Current consumption maximum 0 5 A Power consumption maximum 3...

Page 23: ...of the inputs is 12V 2V The sensors encoders must be designed for 24V operating voltage E g 24V 10 or 10V 30V 4 3 Operating conditions Environment Specification Value Unit Temperature range 5 to 40 C...

Page 24: ...OLED Display 128 x 68 pixels self illuminated Fonts optional all available Windows fonts customer specific fonts Font height 1 to 12 7 mm Maximum print resolution 900 dpi User language Device Softwar...

Page 25: ...or other software Text storage unlimited amount of text Storage optional expandable 2 GB RAM 64 MB Maximum writing speed depending on print resolution iJET Print iJET Basic iJET Advanced iJET Pro Barc...

Page 26: ...on Type Black HP Set 4 STABL HP Set 14 MIBL 2 Cartridge HP Ultra Black Cartridge HP 2580 Cartridge HP SDBLK3 Cartridge HP WDBLK1 Cartridge HP WDBLK2 Spot colour HP Set 26 RCBLU HP Set 27 RCRD Cartridg...

Page 27: ...data Page 27 of 127 4 6 Nameplate Fig 1 Nameplate The nameplate is attached to the bottom of the device and displays the following System type Serial number Article no Supply voltage Power consumptio...

Page 28: ...ickly and cleanly onto smooth and absorbent product surfaces A print image for instance contains product descriptions graphics quantities shelf life data barcodes and product serial numbers The print...

Page 29: ...he unit The controller is mounted directly on the production line by means of an assembly bracket The coder comprises a controller and the cartridge from Hewlett Packard OLED display iLOGIK Ink Cartri...

Page 30: ...briefly applied 1 9 s is fitted behind each jet opening This steam bubble gives the ink between the heating element and the jet opening an impulse and therefore shoots a defined quantity of ink out of...

Page 31: ...w of the SmartCard cartridge The chip is detected by inserting the cartridge The LEDs show this The Status LED blinks green for 3 seconds if the SmartCard is detected The LED blinks green red if a car...

Page 32: ...by the ink weight g specific weight g ml and drop size in pl The values are read out of the chip depending on the ink type Warning message with expired shelf life date of filling and shelf life are s...

Page 33: ...fferent versions available iJET Print Basic Advanced and Pro Der iJET wird standardm ig als Print Version ausgeliefert Sollten die Anforderungen an das Ger t den Leistungsumfang der Print Version bers...

Page 34: ...lines 1 1 1 1 DPI horizontal 50 900 50 900 50 900 50 900 DPI vertical 300 600 300 600 300 600 300 600 Print head height 12 5mm 12 5mm 12 5mm 12 5mm Print head distance Max 5mm Max 5mm Max 5mm Max 5mm...

Page 35: ...o In Outputs Photo sensor Encoder Photo sensor Encoder Photo sensor Encoder 2 additional in or outputs free configurable Power supply PoE 48 56V 0 35A PoE 48 56V 0 35A PoE 48 56V 0 35A PoE 48 56V 0 35...

Page 36: ...d on the production line that the product hit the deflector The print system is pressed in position against the spring power of the Flexbracket After the product passes the print system moves the prin...

Page 37: ...nd dirt into the cartridge slot of the control system The cover warranted additional reliability by the cartridge contacting to the system electronics The cover is available as opgrade kit and can ins...

Page 38: ...Art No 72801001 Construction and function Page 38 of 127 Fig 6 Print system with cover open Fig 7 Print system with cover closed...

Page 39: ...rformed exclusively by the manufacturer s staff or by persons authorised by the manufacturer However in the course of installation operators or maintenance staff of the operating company may be entrus...

Page 40: ...stackable Do not exceed the maximum load specified in the symbol to avoid damage to or destruction of the content Protect from heat Protect packages from heat and direct sunlight 6 3 Transport inspec...

Page 41: ...nly NOTE Original packaging is available from the manufacturer to ensure optimal dispatch of the device Please contact your local distributor Handling of packaging materials Dispose of packaging mater...

Page 42: ...shock Storage temperature 15 C to 35 C Relative humidity maximum 60 Ink cartridge New original sealed ink cartridges have a shelf life of up to 1 year Observe the printed expiry date The shelf life of...

Page 43: ...ink cartridges must be removed from the controller Kapitel 7 2 2 Seite 48 Abb 8 Tintenkartusche einsetzen To insert the ink cartridge in the CartClip 1 Close the CartClip over the ink cartridge and p...

Page 44: ...mmissioning 7 1 Safety notes for installation and commissioning Staff Installation and commissioning may only be performed by specially trained staff Work on the electrical system may only be performe...

Page 45: ...lead to severe injury to persons or material damage Therefore Ensure adequate assembly space before starting any work Handle exposed sharp edged components with care Keep the assembly area clean and t...

Page 46: ...perature fluctuations condensation Do not set up the controller directly next to or above hot surfaces since this will affect cooling of the controller If the controller is operated on a tripod access...

Page 47: ...ead when the controller is switched off Network cables only connect or disconnect if the power supply is dead voltage Fig 10 Installation of the controller Fig 11 Connection to the power pack Installa...

Page 48: ...connector and fasten 11 If necessary mount an additional screen to protect the controller 12 Compare the mains data with the technical data of the power pack Chapter 4 page 22 Only connect when the d...

Page 49: ...on as possible after having removed the protective foil 2 Wipe the nozzle plate before inserting with a lint free cloth 3 Insert the ink cartridge obliquely into the cartridge holder as illustrated in...

Page 50: ...oning Page 50 of 127 Fig 10 Remove ink cartridge To remove the ink cartridge from the print head 1 Lightly press the end of the cartridge obliquely upward and forward 2 Tip the ink cartridge forward 3...

Page 51: ...l optional subassemblies e g rotary encoder light barrier traffic light for stability and safe and firm assembly 2 Check distance between the print head and product The optimal distance is 0 to 4 mm 3...

Page 52: ...in the menu structure tree and changing set values and parameters after the selection is made Push A short press on the iLOGIK calls a selected function and sets actuates the previously set value Lon...

Page 53: ...Operating light GREEN O K YELLOW Warning RED Alarm e g No text ink almost empty e g no ink cartridge inserted ink empty Sensor light GREEN O K YELLOW Start signal present RED Failure No data No encod...

Page 54: ...ched off or keep the iLOGIK pressed for approx ten seconds The controller passes to standby mode 8 5 User language It is possible to switch the user language to English German or French Set the menu l...

Page 55: ...Art No 72801001 Operation Page 55 of 127 8 6 Menu Structure...

Page 56: ...xt by briefly pressing the iLOGIK or by switching to pause mode by turning the iLOGIK Pause Confirming the pause mode by briefly pressing the iLOGIK Parameter Print start delay print speed intensity p...

Page 57: ...Nozzle heating can be made in the service menu Reset Ink Counter This function causes the ink level to be reset after inserting a new cartridge Chapter 8 16 Page 68 Purge During the purging process i...

Page 58: ...d is transmitted to the controller by the optionally available encoder IP address The IP address and IP mask are indicated in this menu Chapter 8 24 Page 73 Gate Way Indication of Gateway and MAC addr...

Page 59: ...t image selection on the display The required number character or special sign can be inserted by turning the iLOGIK It is also possible to insert a space character which sits in the edit line between...

Page 60: ...t be set up bigger than the text length If the print start delay is set up to small the print layout would be print complete For example by a text length of 25 mm the set up of the delay between 0 and...

Page 61: ...ter may have to be changed to optimise the print image to the product surface Higher intensity means increased density and slower drying of the ink Zoom This parameter enables an increase or decrease...

Page 62: ...confirm by brief pressing 5 Jump a level by pressing the iLOGIK slightly longer and call the parameter submenu by rotating then confirm by briefly pressing The System submenu Print delay is displayed...

Page 63: ...tion The standard rotary encoder has a friction wheel circumference of 200 mm and generates 5 000 impulses per revolution If the friction wheel of the rotary encoder runs directly on the belt the calc...

Page 64: ...displayed 3 Call the Nozzle Clock submenu by rotating the iLOGIK and select by briefly pressing 4 Set the value to Intern by rotating the iLOGIK and confirm by brief pressing 5 Jump a level by pressin...

Page 65: ...print image has the same width irrespective of the modified intensity dpi 100 1 1 Via WEB interface or iDesign it is possible to select the Fixed zoom The print image will be print with all pixel irr...

Page 66: ...the status menus The Label submenu is displayed 2 Call the Parameter submenu by rotating the iLOGIK and select by pressing The Print Delay submenu is displayed 3 Call the Direction submenu by rotatin...

Page 67: ...Description A B Printing with both nozzle rows alternating The first print image is printed with nozzle row A and the second text with nozzle row B A B Printing with both nozzle rows together Vertica...

Page 68: ...e in one of the status menus The Label submenu is displayed 2 Call the Parameter submenu by rotating the iLOGIK and select by pressing The Print Delay submenu is displayed 3 Call the Upside Down subme...

Page 69: ...Touch the iLOGIK and tick for counter reset then confirm by pressing or maintain the counting position by placing a cross 8 17 Calculate ink content An HP ink cartridge contains 42 ml of ink equivale...

Page 70: ...he Reset Ink Cnt submenu is displayed 3 Call the Purge submenu by rotating the iLOGIK and select by printing The Purge submenu is displayed 4 Hold a damp cloth in front of the nozzle plate of the ink...

Page 71: ...Reset ink counter submenu is displayed 4 Call the USB Stick submenu by rotating the iLOGIK and select it by pressing The display USB iJET is shown 5 Select how you like to store by rotating the iLOGI...

Page 72: ...date will be set by the same procedure 5 After all the settings have been carried out set the check box to tick for confirmation and accept by touching the iLOGIK 8 22 Sensor Internal External In this...

Page 73: ...t by pressing The System submenu is displayed 3 Call the Internal pulse Encoder submenu by rotating the iLOGIK and select it by pressing 4 Adjust the value to internal by constant running conveyor or...

Page 74: ...is displayed 3 Call the IP Addr submenu by rotating the iLOGIK and select by pressing A check box is displayed 4 Set the box to write by rotating the iLOGIK and confirm by pressing 5 Set the IP addre...

Page 75: ...enu is displayed 3 Call the Gate Way submenu by rotating the iLOGIK and select by pressing A check box is displayed 4 Set the box to write by rotating the iLOGIK and confirm by pressing 5 Set the Gate...

Page 76: ...displayed 2 Call the System submenu by rotating the iLOGIK and select it by pressing The Time Date submenu is displayed 3 Call the Select ink type submenu by rotating the iLOGIK and select it by pres...

Page 77: ...browser Possibly other settings had to make on the PC to have access to the IP address system administrator The system IP can be read or rather set up on the system directly Chapter 8 24 Page 73 Fig...

Page 78: ...ion upside down print stop and text selection may be charged If external text selection is used the texts for input 1 must be named EXT01 00I and EXT02 00I The texts EXT01 00I to EXT04 00I can be assi...

Page 79: ...mercially available PC follow the enclosed iDesign operating instructions The diagram below shows the operating surface of the iDesign software Fig 22 User interface Editor iDesign Software Create new...

Page 80: ...int memory is printed by the iJET controller after each light barrier impulse on the product surface A print image can be loaded into the memory of the iJET controller with the iDesign software via a...

Page 81: ...specifically pointed out in the description of the individual faults Work on the electrical system may only be performed by electricians Electrical system DANGER Danger to life through electric shock...

Page 82: ...rint parameter adjust if necessary Instructed person Fault in the electronics of the controller or the print head Send controller or print head in for repairs Manufacturer Faulty rotary encoder or inc...

Page 83: ...t cleaning may scratch the nozzles of the ink cartridges causing blurred print images since the scratches around the nozzles divert the ink Therefore Use only lint free and absorbent cloths to clean t...

Page 84: ...insed with the ink activator The ink activator consists of a holder and a syringe Fig 24 Inserting the ink cartridge 1 Insert the ink cartridge in the ink activator holder as illustrated 2 Press the i...

Page 85: ...area Air into the nozzle can occur if the cartridges be left open for long especially when MIBL2 as these contain alcohol Or when a cartridge is dropped severely shaken or is exposed to strong vibrat...

Page 86: ...y execute uncontrolled movements and cause severe injuries Therefore Before starting disassembly switch off the electric power supply and fully disconnect Improper disassembly WARNING Risk of injury c...

Page 87: ...components according to material composition CAUTION Environmental damage due to incorrect disposal Electrical scrap electronic components lubricants and other auxiliary materials are subject to hazar...

Page 88: ...d drying times can be reduced by additional heat treatment hot air blower IR heater The open time can be extended by spit pulse programming Please note the ink specific settings for head voltage fire...

Page 89: ...Approx 15 minutes depending on print resolution and print image Delivered as SmartCard cartridge 72500013 2 HP Set 12 UVINV 2x print cartridges colour transparent volume each 42 ml Specially develope...

Page 90: ...nt non absorbent surfaces Long open time approx 900 minutes Delivered as SmartCard cartridge 40012279 9 Cartridge HP SDBLK3 1x print cartridge colour black content per 35 ml Specially developed dye ba...

Page 91: ...Art No 72801001 List of accessories and spare parts Page 91 of 127 Settings Spitting and Warming Fig 26 iDesign Advanced settings...

Page 92: ...Kit iJET Flexible bracket to adjust variable distances between print system and product Max movement 20 mm max print speed 30 m min 72801064 12 3 Other No Figure Subassembly Description Order no 1 Lig...

Page 93: ...retaining ink cartridges type 15 45 72900074 8 Ink activator for de aerating and cleaning the ink cartridges 72900108 9 Measuring wheel Measuring wheel for encoder optimized for 600 dpi 72900454 10 O...

Page 94: ...raight D coded RJ45 plug 10 meter dragline qualified 72800131 15 PoE Kabel angled Cable M12 4pin plug angled D coded RJ45 plug 5 m dragline qualified 72901037 16 PoE power supply PoE power supply for...

Page 95: ...ign software Requirements The control system is connected via Ethernet or USB with a PC on which the iDesign software is installed Instruction Please activate the function Save parameter in the iDesig...

Page 96: ...with the saved parameter Instruction Please save the set parameter values to a print label as follows Step Procedure 1 Touch the iLOGIK in one of the status menu The print image submenu is displayed...

Page 97: ...the system when it is switched off Required Resources Screwdriver Torx SW TX10 Allen key SW 2 5 Allen key SW 3 Instruction Please install the Flexbracket as follows Step Procedure 1 Disconnect both fi...

Page 98: ...ing rail see Fig 13 3 Fig 13 3 Disassembly mounting rail 4 The slide of the Flexbracket must be pull in such a position that the borings for the insertion and tightening of the fixing bolts are availa...

Page 99: ...Art No 72801001 Appendix Page 99 of 127 Step Procedure Abb 13 4 Flexbracket installation 5 Proceed with the installation like described in Chapter Controller installing page 45...

Page 100: ...re Only install the system when it is switched off Required Resources Setscrew wrench Torx TX10 Instruction Please install the cover as follows Step Procedure 1 Disconnect both fixing bolts this will...

Page 101: ...Art No 72801001 Appendix Page 101 of 127 Step Procedure Fig 13 6 Deflector with cover installation...

Page 102: ...automatically If the parameters were changed in the iDesign software the changed parameters stay active till a new ink type will be select The ink chart is discarded in the HMI index as excel sheet I...

Page 103: ...r iJET 2 The following then appears on the display Prg 0 PV1 0xx current program version GA 0GV0 032 current gate array version Stick 3 Insert the USB stick with the new version 4 The following then a...

Page 104: ...is comfortably possible via the Weber Marking Partner Portal Please contact your consultant or local distributor to get an software upgrade You can find a detailed instruction of the software upgrade...

Page 105: ...ed by the iLOGIK A HMI Update without software update is realized as follows 1 Insert the USB Stick with the new HMI data 2 Switch the system on and keep the iLOGIK pressed by appearance of the progra...

Page 106: ...t logo Bluhm Weber iJET appears 2 The following then appears on the screen Prg 0 PV1 0xx current program versions GA 0GV0 032 current gate array version Stick 3 Insert the USB stick with the new versi...

Page 107: ...contained on the USB stick are as follows iDesign software Operating instructions Brochure The files required for software updates HMI directory HTML directory System directory 13 11 Boot loader USB s...

Page 108: ...rror 02 Memory error 03 Timer error 04 SPI Bluetooth error 05 Gate Array error 06 Display error 07 SD Card error 08 USB A error 09 Real time clock error 10 Multitasking error 11 Ethernet error 12 USB...

Page 109: ...wer LED Sensor Description ye ye Boot BF Intern rd Write 64MB memory rd Read invert 64MB memory ye Read test 64MB memory ye Test ok Load BootMain from SPI ye rd Programming and start of BootMain BootM...

Page 110: ...ut 24 V 3 GND 0 V 4 Start pulse Input standard NPN The PIN2 can optionally be used as an additional input or output This must be programmed customer specifically Input NPN as standard can be rejumpere...

Page 111: ...Input Encoder push pull The PIN2 can optionally be used as an additional input or output This must be programmed customer specifically Input NPN as standard can be rejumpered to PNP Output 24V 10mA a...

Page 112: ...ched on depending on the mode The outputs switched to a voltage of 24V The outputs are connected to the M8 connector of the iJET at the Pin2 At the sensor plug and at the encoder plug are different ou...

Page 113: ...rs can be used in crowded spaces Therefore is a 50 cm extension with angled connector M8 and straight socket available Art no 718000117 When using the splitter cable are both inputs outputs clearly se...

Page 114: ...3 Receive 6 Receive Connection Connect network input M12 to the iJET system unit PIN Description Voltage 1 Transmit V 2 Receive V 3 Transmit V 4 Receive V Connection cable M12 to RJ45 3m long drag cha...

Page 115: ...White Data 3 D Green Data 4 GND Black Mass 13 15 3 Jumper sensor CAUTION The jumpers may only be resoldered by the manufacturer or by trained specialized personnel Sensitivity of internal sensor The...

Page 116: ...can be reset to NPN or PNP with jumpers 10 to 13 The jumpers consist of 3 soldered contacts Soldering bridge centre NPN Soldering bridge centre PNP Fig 30 Jumper switch for sensor IN The factory sett...

Page 117: ...Art No 72801001 Appendix Page 117 of 127...

Page 118: ...dix Page 118 of 127 13 16 Mac addresses The MAC address of the respective iJET can be seen on the system directly Chapter 8 25 Page 74 Range from To 00 50 C2 A6 50 00 40 D8 55 14 50 00 00 50 C2 A6 5F...

Page 119: ...Art No 72801001 Appendix Page 119 of 127 13 17 Technical drawings 13 17 1 System unit iJET Fig 31 iJET control system...

Page 120: ...Art No 72801001 Appendix Page 120 of 127 13 17 2 iJET with mounting bracket Fig 32 iJET control system with mounting bracket...

Page 121: ...Art No 72801001 Appendix Page 121 of 127 13 17 3 Control system with Flexbracket and mounting bracket Fig 33 iJET control system with Flexbracket and mounting bracket...

Page 122: ...Art No 72801001 Appendix Page 122 of 127 13 18 Operation of ink cartridges...

Page 123: ...Art No 72801001 Appendix Page 123 of 127 13 19 Instruction sheet NOTE Copy the instruction sheet before completing Date Name Type of instruction Instruction by Signature...

Page 124: ...n no no yes Sensor Internal Internal External Encoder Internal Internal External IP Adress 0 0 0 0 255 255 255 255 IP Mask 255 255 255 0 0 0 0 0 255 255 255 255 Gateway 0 0 0 0 0 0 0 0 255 255 255 255...

Page 125: ...Art No 72801001 Appendix Page 125 of 127 Parameter After Reset Min Max Current value Unit Warming off timer 0 0 999 s Language English Ink type STABL User 1 0 0 4...

Page 126: ...27 13 21 Declaration of conformity The design and Construction of the CompactLine Cube as well as the model distributed by us comply with the basic safety requirements for low voltage apparatus and EM...

Page 127: ...Art No 72801001 Appendix Page 127 of 127...

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