background image

36

Safe handling tips for LP Gas

Liquid Propane (LP) gas is a petroleum product as 
are gasoline and natural gas. LP gas is a gas at 
regular temperatures and pressures. Under 
moderate pressure, inside a cylinder, LP gas is a 
liquid. As the pressure is released the liquid readily 
vaporizes and becomes gas.

LP gas has an odor similar to natural gas. You 
should know this odor.

LP gas is heavier than air. Leaking LP gas may 
collect in low areas that prevent dispersion.

To fill, take the LP tank to an RV center, or look up
gas-propane in the phone book for other sources of
LP gas, to fill the tank with 20 pounds of liquid
propane.

WARNING: We recommend that your LP tank be

filled at an authorized LP gas dealer, by a qualified
attendant, who fills the tank by weight. IMPROPER
FILLING IS DANGEROUS.

CAUTION:  If you exchange your LP tank, make

sure you get a similar tank in return. Your LP tank is
equipped with a quick-disconnect valve. Other LP
tanks are not compatible with your barbecue
connection.

Air must be removed from a new LP tank before the
initial filling. Your LP dealer is equipped to do this.

The LP tank must be installed, transported and 
stored in an upright position. LP tanks should not be
dropped or handled roughly.

Never store or transport the LP tank where 
temperatures can reach 125° F (too hot to hold by 
hand - for example: do not leave the LP tank in a 
car on a hot day).

Note - A refill will last about 20 hours of cooking time at
normal use. The fuel scale will indicate the propane
supply so you can refill before running out. You do not
have to run out before you refill.

Treat "empty" LP tanks with the same care as when
full. Even when the LP tank is empty of liquid there 
still may be gas pressure in the cylinder. Always 
close the tank valve before disconnecting. 

Do not use a damaged LP tank. Dented or rusty LP 
tanks or LP tanks with a damaged valve may be 
hazardous and should be replaced with a new one 
immediately. 

The joint where the hose connects to the LP tank 
must be leak tested each time the LP tank is 
reconnected. For example, test each time the LP 
tank is refilled.

Be sure the regulator is mounted with the small vent
hole pointed downward so it will not collect water. 
This vent should be free of dirt, grease, bugs etc.

Liquid Propane (LP) Tank(s)

The LP tank and connections supplied with your 
Weber Gas Barbecue have been designed and 
tested to meet government, American Gas 
Association and Underwriters Laboratories 
requirements.

Replacement LP tanks supplied by Weber satisfy
the requirements. Check to be sure the tank has a
D.O.T. certification, and has been tested within five
years. Your LP gas supplier can do this for you.
Figure 8.

If you have questions about spare LP tanks, please
call Weber-Stephen Customer Service.

DOT 4BA240

 

2/96

All LP tank supply systems must include a collar to 
protect the tank valve.

The LP tank must be a 20 lb size (18 1/4 inches 
high, 12 1/4 inches in diameter).

The LP tank must be constructed and marked in
accordance with the specifications for LP gas
cylinders of the U.S. Department of Transportation
(D.O.T.).

D.O.T. Certification (example)

20 lb LP tank

Date tested

Figure 8

Summary of Contents for FT 600

Page 1: ...the owner and the owner should keep them for future use FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 If odor continues immediately call your gas supp...

Page 2: ...e hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burn...

Page 3: ...ner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere i...

Page 4: ...registered trademark Reg TM Marca Registrada Marque Desposee Schutzmarke in Canada Germany France Italy Spain Japan Switzerland Austria Norway Denmark Greece Benelux South Africa Ireland United Kingd...

Page 5: ...aintenance 38 41 Troubleshooting 42 Parts Listing 44 45 FEATURES a Convenient work surfaces and racks b Crossover Ignition System with Gas Catcher Ignition Chamber c Splash guards reduce grease spatte...

Page 6: ...r the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The area around the LP tank must be free and clear from debris Storage The ga...

Page 7: ...ter solution to check for gas leaks See Step Check for gas leaks Note The hardware size of nuts bolts and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 thr...

Page 8: ...Catch pan Aluminum drip pans 2 Wheels 2 Accessory rack LP tank LP tank filler adapter Right work surface Left work surface Bottom tray Flavorizer bar Cooking grill holders 2 Cooking grills 2 Griddle...

Page 9: ...size Check contents of hardware packs Glides 4 1 4 20 x 3 1 2 inch bolts 4 actual size 1 4 20 x 1 3 4 inch bolt actual size 1 4 20 x 1 2 inch bolts 6 actual size Phillips head 1 4 20 x 1 inch machine...

Page 10: ...me assembly Set one end of wheel frame on the block of wood or other hard protected surface Put one wheel on axle WEBER side facing up and tap on one hubcap Figure 1 Repeat with other wheel and hubcap...

Page 11: ...lon washer to the bolt Put the bolt through the frame and screw into frame connector Tighten bolt with a 7 16 inch or adjustable wrench Hold the other end of the frame connector up to the caster frame...

Page 12: ...t with a wrench If you try to insert a bolt and there are no holes you have top frame rail 2 turned the wrong way Turn top frame rail 2 around Note Do not use a washer for this step Step 5 Install mat...

Page 13: ...wheel frame Step 7 Assemble back top frame rail You will need one top frame rail 1 one top frame rail 2 one 1 4 20 x 1 2 inch bolt frame assembly and 7 16 inch or adjustable wrench Put top frame rail...

Page 14: ...rail tab aligned b the tabs of the top rail may not be to the inside of the cart Refer to Figure 7 Repeat procedure for second bolt Insert the bolt into the wheel frame and hand tighten Tighten both b...

Page 15: ...le of back panel and wheel frame and tab of top frame rail assembly Slip washer over bolt and start bolt Figure 12 a Note If there are no threads for the bolt to thread into a you may not have the hol...

Page 16: ...cross brace Add washer and hex nut and tighten with 7 16 inch or adjustable wrench holding the nut with the pliers Figure 13 b Figure 13 a b Slot in frame brace Tabs on tank panel Wheel frame Cross br...

Page 17: ...ly Note This assembly takes two people to lift the cooking box assembly into the frame Uncoil the hose Set the cooking box into the frame so the control panel is under the top frame rail Figure 15 The...

Page 18: ...ont edge of the control panel and lift up and pull evenly toward you Figure 19 a The control panel is separate from the front panel The control panel needs to be removed before the front panel can be...

Page 19: ...P tank manufacturers Some of the tanks we receive have differing top collar assemblies The top collar is the metal protective ring around the valve One series of tanks mounts with the valve facing fro...

Page 20: ...ew LP tank The air must be removed from a new LP tank before the initial filling Your LP tank dealer is equipped to do this CAUTION If you exchange your LP tank make sure you get a similar tank in ret...

Page 21: ...close clockwise Tank valve Collar Male fitting Pressure relief valve Tank Regulator Regulator vent a b c Step 18 Connect LP tank You will need hose clamp and 1 4 20 x5 8 screw regular screwdriver WAR...

Page 22: ...retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact your dealer a Hose to regulator connection Figure 28 a b Regulator to tank connection Figure 28 b WARNING If there is a le...

Page 23: ...vorizer Bar cooking grill support behind the brackets at the front of the cooking box assembly Figure 29 Step 21 Install Flavorizer Bars You will need eleven flavorizer bars Set the Flavorizer bars fr...

Page 24: ...ote You will have to bend the splash guards slightly to fit into the mounting holes Position the second splash guard flanges facing you at the front of the cooking box assembly Insert both wire ends i...

Page 25: ...to the griddle Figure 35 Figure 34 Figure 35 Step 23 Install Cooking Grills and Griddle You will need two cooking grills and one griddle Set the griddle on top of the Flavorizer Bar cooking grill sup...

Page 26: ...r of the left work surface WARNING The load limit for the work surface is 25 pounds Step 25 Install right work surface and glides You will need right work surface two nylon plastic glides two Phillips...

Page 27: ...ure 40 Push on the burner control knobs Figure 40 Pull igniter buttons up until they stay in the up position Place the control panel into the grooves on either side of the front of the cooking box Pus...

Page 28: ...the hole in the bottom tray Figure 42 Slide the bottom tray into the mounting slots under the bottom of the cooking box with the finger grip of the catch pan toward you Figure 43 CAUTION Do not line t...

Page 29: ...29 Step 28 Add accessory rack You will need accessory rack Set the bottom rack between the two bottom connectors Figure 45 Figure 45...

Page 30: ...e RIGHT burner Note Always light the LEFT burner first The RIGHT burner ignites from the LEFT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob cl...

Page 31: ...GER Failure to open sliding work surfaces while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can ca...

Page 32: ...re first use to prevent rust and keep foods from sticking Seasoning The Griddle Spread a thin coating of solid vegetable oil over entire surface of the cast iron griddle with a paper towel Be certain...

Page 33: ...riddle will turn black with use The pores of the iron will be sealed providing a durable coating that helps to prevent foods from sticking The griddle will further season with use Regular applications...

Page 34: ...tank by weight IMPROPER FILLING IS DANGEROUS CAUTION If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve Other LP tanks are n...

Page 35: ...bles form or if a bubble grows there is a leak If leak does not stop turn off the gas and contact Weber Stephen Customer Service Do not use the barbecue g When leak checks are complete turn gas supply...

Page 36: ...will indicate the propane supply so you can refill before running out You do not have to run out before you refill Treat empty LP tanks with the same care as when full Even when the LP tank is empty...

Page 37: ...f barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement manifold assembly Contact your dea...

Page 38: ...uri fin Air shutter Weber Spider Stopper Guard Figure 12 DANGER Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Check...

Page 39: ...he valve orifices at the base of the valves Use a brass bristle brush to clean outside of burners This is to make sure all the burner ports are fully open CAUTION Do not enlarge the burner ports when...

Page 40: ...he left and right burners are connected by the Crossover tube Figure 20 a Figure 20 Crossover tube Pull out of here 10 Unlatch the Spider Stopper Guards and remove Figure 18 Figure 18 Manifold 11 Pull...

Page 41: ...ds so that the seams are in line with the Venturi fins There should be no gaps in the seams or in the fit around the burners and valves Figure 23 CAUTION If the Spider Stopper Guards do not fit tightl...

Page 42: ...ates and Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean Check adjustment of fuel scale Is there frost ic...

Page 43: ...43...

Page 44: ...44 1 2 4 5 6 8 7 15 22 23 16 28 30 32 35 36 37 38 57 58 59 56 55 47 46 45 44 43 29 25 48 39 9 13 14 17 18 21 19 3 27 24 26 33 20 W E B E R W EBER 34 31 39 49 51 52 39 40 41 42 50 53 54...

Page 45: ...Wheels 2 33 Wheel frame 34 1 4 20 hex nut 35 Cylinder glides 2 36 Glide axle 37 Glide hubcaps 2 38 Cylinder panel 39 1 4 inch nylon washers 12 40 1 4 20 x 1 3 4 inch bolt 41 Splash guards 2 42 Flavori...

Page 46: ...46...

Page 47: ...47...

Page 48: ...le Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for re...

Reviews: