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General Instructions

Your Weber

®

 gas barbecue is a portable outdoor cooking

appliance. With the Weber

®

 gas barbecue you can grill,

barbecue, roast and bake with results that are difficult to
duplicate with indoor kitchen appliances. The closed lid
and Flavorizer

®

 bars produce that “outdoor” flavor in the

food.
The Weber

®

 gas barbecue is portable so you can easily

change its location in your yard or on your patio. Portability
means you can take your Weber

®

 gas barbecue with you if

you move.
The natural gas supply is easy to use and gives you more
cooking control than charcoal fuel.

These instructions will give you the minimum require-
ments for assembling your Weber

®

 gas barbecue.

Please read the instructions carefully before using
your Weber

®

 gas barbecue. Improper assembly can be

dangerous.

Not for use by children.

If there are local codes that apply to portable gas
grills, you will have to conform to them. If there are no
local codes, you must conform to the latest edition of
the National Fuel Gas Code: ANSI Z 223.1/NFPA54.

This Weber

®

 gas barbecue is designed for natural

(piped in city) gas only. Do not use liquid propane (LP)
bottled gas. The valves, orifices and hose are for
natural gas only.

Do not use with charcoal fuel.

Check that the area under the control panel and the
bottom tray are free from debris that might obstruct
the flow of combustion or ventilation air.

For Installation in Canada

These instructions, while generally acceptable, do not
necessarily comply with the Canadian Installation codes,
particularly with piping above and below ground. In
Canada the installation of this appliance must comply with
local codes and/or Standards CAN/CGA-B149.1 (Installa-
tion Code for Natural Gas Burning Appliances and Equip-
ment).

Operating

 WARNING: Only use this barbecue outdoors in a

well-ventilated area. Do not use in a garage, build-
ing, breezeway or any other enclosed area.

 WARNING: Your Weber

®

 gas barbecue shall not be

used under an unprotected combustible roof or
overhang.

 WARNING: Your Weber

®

 gas barbecue is not in-

tended to be installed in or on recreational vehicles
and/or boats.

 WARNING: Do not use the barbecue within 24

inches of combustible materials, top, bottom, back
or sides of the grill.

 WARNING: The entire cooking box gets hot when in

use. Do not leave unattended.

 WARNING: Keep any electrical supply cord and the

fuel supply hose away from any heated surface.

 WARNING: Keep the cooking area clear of flam-

mable vapors and liquids, such as gasoline, alco-
hol, etc., and combustible materials.

Gas Supply Testing

Disconnect your Weber

®

 gas barbecue when the gas

supply is being tested at high pressures. This appli-
ance and its individual shutoff valve must be discon-
nected from the gas supply piping system during any
pressure testing of that system at test pressures in
excess of 1/2 psig (3.5 kPa).

Turn OFF your Weber

®

 gas barbecue when the gas

supply is being tested at low pressures. This appliance
must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at the
pressure equal to or less than 1/2 psig (3.5 kPa).

Storage

The gas must be turned OFF at the natural gas supply
when the Weber

®

 gas barbecue is  not in use.

When the Weber

®

 gas barbecue is stored indoors, the

gas supply must be disconnected.

The Weber

®

 gas barbecue should be checked for gas

leaks and any obstructions in the burner tubes before
using. (See Sections: “General Maintenance and
Annual Maintenance.”)

Check that the areas under the control panel and the
slide out bottom tray are free from debris that might
obstruct the flow of combustion or ventilation air.

The Spider /Insect Screens should also be checked for
any obstructions. (See Section: “Annual Maintenance.”)

Summary of Contents for 55548

Page 1: ...ds or vapors within 25 feet 8m of this appliance DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and im...

Page 2: ...ld a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber gas barbecue should be th...

Page 3: ...ts List A 9 Unpacking A 10 Assembly Instructions B a Gas Instructions C 1 Leak Checking C 3 Refilling the LP Cylinder C 4 Safe handling tips for LP Gas C 5 Operating D 1 Lighting D 1 Manual Lighting D...

Page 4: ...tions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty Aluminum Castings lifetim...

Page 5: ...rbecue outdoors in a well ventilated area Do not use in a garage build ing breezeway or any other enclosed area WARNING Your Weber gas barbecue shall not be used under an unprotected combustible roof...

Page 6: ...excess grease to avoid a grease fire in the slide out bottom tray Cleaning WARNING Turn your Weber gas barbecue OFF and wait for it to cool before cleaning CAUTION Do not clean your Flavorizer bars o...

Page 7: ...A 7 ExplodedView 44 18 11 Genesis Silver A Prem NG 092903 5 6 7 8 10 9 15 16 19 20 21 22 23 24 25 33 34 35 36 37 38 39 40 41 42 43 34 46 47 48 17 14 13 49 1 2 3 4 26 27 29 30 28 32 12 45 31...

Page 8: ...ch bolt 20 Nylon Washer 21 Caster Frame 22 Caster 23 Bottom Rack 24 Wheel 25 Hubcap 26 Hair Pin Cotter 27 Right Endcap 28 Thermometer Bezel Assembly 29 Thermometer Assembly 30 Handle Hardware 31 Warm...

Page 9: ...sembly 1 Side Table 1 Flavorizer Bars 5 Warming Rack 1 Hose Bottom Tray 1 Catch Pan Holder 1 Catch Pan 1 Disposable Drip Pans 2 1 inch Bolts 1 4 x 20 x 1 inch Bolt 6 Nylon Washer 6 Wrench 1 Right Trim...

Page 10: ...A 10 Unpacking 1 2 3 4...

Page 11: ...B a 1 Push down firmly until Bottom Rack Locking Clip locks under the rail Arrow sticker to the front b a c 1 2 3 Ba302 b...

Page 12: ...B b 2 a Push down firmly on both sides to ensure bottom rack is locked under the rails WARNING Do not go to next step if bottom rack is not locked in place b 3 2 1...

Page 13: ...B c 3 Install bolts at indicated locations Use supplied tool to tighten Recheck each bolt for tightness with a 7 16 open end wrench...

Page 14: ...B 1 4 B303_LP a...

Page 15: ...B 2 6 5...

Page 16: ...B 3 7 a b 8 9...

Page 17: ...B 4 10 b a 11...

Page 18: ...atural gas when connections are made The outdoor connector must be firmly attached to rigid permanent construction WARNING Do not route the 12 foot hose under a deck The hose must be visible Gas Line...

Page 19: ...turning them clockwise until they stop then they are off Proceed to the next step Check the flexible hose to manifold connection See Page C 3 The Natural gas hose has been attached during the manufact...

Page 20: ...dure Gas will not flow unless the quick disconnect is properly engaged Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubble...

Page 21: ...cue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 1 Open the lid 2 Make...

Page 22: ...off position 3 Turn the gas supply valve on 4 Strike a match and put the flame into the matchlight hole in the front of the cooking box WARNING Do not lean over the open barbecue Keep your face and b...

Page 23: ...Flavorizer bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan All burners on high for 10 to 15 minutes for preheating Clean thoroughly S...

Page 24: ...shutter is fitted with a stainless steel screen 1 to prevent spiders and other insects access to the burner tubes through the air shutter openings We recommend that you inspect the Spider Insect scree...

Page 25: ...s reverse 3 through 7 CAUTION The burner openings 1 must be positioned properly over the valve orifices 2 Check proper assembly before fastening manifold in place WARNING After reinstalling the gas li...

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