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Weber 41995, Owner'S Manual

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Weber 41995 Owner'S Manual Download Page 47

D-14

Problem

Check

Cure

Side Burner does not light.

Flame is low in HIGH position.

Push button ignition does not
work.

Is gas supply off?

Turn supply on.

Is the fuel hose bent or kinked?

Straighten hose.

Does burner light with a match?

If match lights burner, checkigniter
(see below).

Side Burner maintenance

 WARNING: All gas controls and supply valves

should be in the OFF position.

Make sure wire is connected between igniter and
electrode. Check that igniter lock nut is tight.
Note: If the igniter works loose, carefully tighten the
igniter lock nut with an adjustable wrench or pliers.
Adjust igniter electrode to burner. Gap should be 1/8 to
3/16 inch from tip of electrode to burner. Spark should
be a white/blue color, not yellow.

1) Igniter Wire
2) Venturi/Burner
3) 1/8 to 3/16 inch gap between electrode and burner

Side Burner Troubleshooting

(3)

Side Burner Grate

Side Burner Cap

Side Burner Ring & Head

Igniter Electrode

Control Knob

(2)

(1)

Summary of Contents for 41995

Page 1: ...able liquids or vapors within 25 feet 8m of this appliance DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property YOU MUST READ THIS OWN...

Page 2: ...e cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber gas barbecue should be thoroughly cleaned on a regular basis Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural g...

Page 3: ...B a Gas Instructions C 1 Leak Checking C 4 Operating D 1 Grilling Methods D 1 Lighting D 3 Manual Lighting D 4 Lighting the Side Burner D 5 Lighting the Smoker D 7 Lighting the Rotisserie D 11 Troubleshooting D 13 Side Burner Troubleshooting D 14 Rotisserie Troubleshooting D 15 Maintenance E 1 Replacing Main Burners E 2 Crossover Ignition System Operations E 4 ...

Page 4: ...sphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not li...

Page 5: ...llation of this appliance must comply with local codes and or Standard CAN CGA B149 1 Natural Gas and Propane Installation Code Operating WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area WARNING Your Weber gas barbecue shall not be used under an unprotected combustible roof or overhang WARNING Your Weber gas barb...

Page 6: ...t for it to cool before cleaning CAUTION Do not clean your Flavorizer bars or cooking grates in a self cleaning oven For availability of replacement cooking grates and Flavorizer bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy water solution to clean then rinse with water CAUTION Do not ...

Page 7: ...22 23 24 26 33 34 36 37 38 39 40 41 42 44 48 49 50 51 65 70 73 74 75 76 77 79 84 85 86 87 88 89 90 93 54 32 59 9 10 13 12 52 4 6 7 15 18 25 28 29 30 31 35 43 45 60 62 69 72 78 20 16 17 80 82 91 83 92 58 63 67 66 68 71 64 3 55 56 46 47 61 53 21 11 5 27 94 81 ...

Page 8: ... Table 39 Front Frame Rail 40 Caster Frame Assembly 41 Door Bushing 42 Bottom Shelf 43 Mounting Clip 44 Caster Assembly 45 Left Door Assembly 46 10 16 x 3 4 Screw w Washer 47 Plastic Plug 48 Right Door 49 Hair Cotter Pin 50 Lid Assembly 51 1 4 20 x 1 1 4 inch Bolt 52 12 inch Cook Grate 53 10 24 Stainless Steel Hex Nut 54 Flavorizor Bar Assembly 55 IR Rain Cover 56 10 24 x 1 2 inch Stainless Steel ...

Page 9: ...List Lid 1 Cookbox 1 Left Frame Assembly 1 Right Frame Assembly 1 Side Table 1 Side Burner 1 Bottom Shelf 1 Rear Panel 1 Left Door 1 Right Door 1 Warming Rack 1 Warm Up Rack 1 Front Frame Rail 1 Rear Frame Rail 1 ...

Page 10: ...otisserie Bracket 1 Flavorizor Bars 2 Sets Smoker 1 Stainless Steel Cooking Grates 3 Bottom Tray 1 Rotisserie 1 Parts List 1 2 inch Bolts 1 4 x 20 x 1 2 inch Bolt 8 Plastic Washer 1 Hinge Pin 2 Hair Pin Cotter 2 1 1 4 inch Bolts 1 4 x 20 x 1 1 4 inch Bolt 2 Nut Hex 1 4 x 20 Blk Zinc 2 Wing Nut 10 24 2 Nylon Washer 10 ...

Page 11: ...next step check that frame rail 2 is on the side with the swing tables 3 The tab on frame rail 2 must be facing toward the wheels Place corregated from each side of the Cookbox under the Caster and Wheel Frame Assembly to level the frames for Frame Rail Assembly ...

Page 12: ...B b 2 b a ATTENTION Only start these bolts Do not tighten yet ...

Page 13: ...B c 3 ...

Page 14: ...B d b c a 1 2 4 ATTENTION Completely remove both partially started bolts from top rear frame rail ATTENTION Reinstall both bolts through rear panel and into rear frame rail ...

Page 15: ...B e 5 a 1 2 2 1 2 2 ATTENTION Remove packing tape holding the gas line and bracket 1 When installing cookbox route the gas line and bracket 1 inside the frame rails 2 ...

Page 16: ...B f 1 2 3 b 6 ...

Page 17: ...B g 7 1 2 1 2 c ...

Page 18: ...B h 8 b a Matchlight Holder ...

Page 19: ...B i 9 1 2 3 a b ...

Page 20: ...B j a b a b 10 ...

Page 21: ...B 1 1 2 a b 1 B400_LP c 11 NOTE Igniter Wire 1 is located up under right side of control panel ...

Page 22: ...B 2 c d 1 2 CAUTION Hold burner cap 1 down while pushing side burner ignition wire 2 on ...

Page 23: ...B 3 a b 12 13 ...

Page 24: ...B 4 14 15 ...

Page 25: ...B 5 16 17 ...

Page 26: ...B 6 6 ...

Page 27: ...nd damage to property Raises up while filling then stops when full Check that all burner valves are off Valves are shipped in the OFF position but you should check to be sure that they are turned OFF Check by pushing down and turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the n...

Page 28: ...ew the regulator coupling onto the tank valve clockwise or to the right Hand tighten only Note This connection tightens clockwise and will not allow gas to flow unless the connection is tight The connection requires tightening by hand only WARNING Do not use a wrench to tighten the connection Using a wrench could damage the regulator coupling and could cause a leak 5 Mix soap and water 6 Turn on t...

Page 29: ... Part required Phillips Screwdriver Remove the burner control knobs 1 The screws 2 need to be removed from the control panel 3 before the control panel is removed from the grill Put your fingers under the front edge of the control panel and lift off Completely remove the control panel 4 from the cooking box assembly exposing the valves burners igniter and manifold Remove the Front Panel by sliding...

Page 30: ... open cylinder valve by turning the cylinder valve hand wheel counterclockwise WARNING Do not ignite burners when leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Check 1 Hose connection 2 Gas line to manifold connections 3 I R Burner gas line connection WARNING If there is a leak...

Page 31: ...w holes on both the control panel and control panel brackets Tighten screws Reinstall burner control knobs igniter wires if necessary Place corresponding control knobs down onto the valve stems From the underside of the control panel replace the two wires 1 2 of each igniter a Blue Tab with Black Wire b Yellow Tab with Black Wire c White Tab with Black Wire d Solid White Wire e Green Tab with Blac...

Page 32: ...fill the LP cylinder before it is completely empty Removal of the LP cylinder 1 Close cylinder valve turn clockwise 2 Unscrew regulator coupling by turning counterclockwise by hand only 3 Loosen cylinder lock wing nut and turn cylinder lock up out of the way 4 Lift cylinder off To refill take LP cylinder to a Gas Propane dealer WARNING We recommend that your LP cylinder be filled at an authorized ...

Page 33: ...This will keep dust and dirt from the threaded portion of the valve Do not use a damaged LP cylinder Dented or rusty LP cylinders or LP cylinders with a damaged valve may be hazardous and should be replaced with a new one immediately Liquid Propane LP Cylinder s The joint where the hose connects to the LP cylinder must be leak tested each time the LP cylinder is reconnected For example test each t...

Page 34: ...s to the unique design of the burners Flavorizer bars and the flexible temperature controls uncontrolled flare ups are virtually eliminated because YOU control the flames Because of the special design of the Flavorizer bars and burners excess fats are directed through the funnel shaped bottom tray into the grease catch pan The most important thing to know about grilling is which cooking method to ...

Page 35: ...ltitudes Allow less cooking time in extremely hot weather Grilling times in charts and recipes are approximate Times can vary because of the weather or the amount size and shape of the food being grilled The temperature of your Summit gas grill may run hotter than normal for the first few uses Grilling conditions may require the adjustment of the burner controls to attain the correct cooking tempe...

Page 36: ... the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder knobs wait at least 5 minutes for the gas to clear before attemp...

Page 37: ...e burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death 3 Turn the cylinder on by turning the cylinder valve counterclockwise 4 Put match in the match holder and strike match WARNING Do not lean over open ...

Page 38: ...r control valve to START HI 5 Push igniter button and hold until burner ignites You will hear the igniter sparking CAUTION Side burner flame may be difficult to see on a bright sunny day 2 4 1 2 1 WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match Lighting the side burner if the ...

Page 39: ...ow the smoke to fully penetrate the food Light the smoker burner by following the instructions for Lighting The Smoker Burner After wood starts to smolder turn control knob to low Smoke will start in approximately 10 minutes and last as long as 45 minutes If you require more smoke flavor refill the smoker with wood chips and or chunks Keep the lid of the grill closed while cooking Note After refil...

Page 40: ...ate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the grill Fail...

Page 41: ...the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the grill Failure to do so may result in an expl...

Page 42: ...or onto the motor bracket 3 Put the spit forks on the rotisserie shaft Slide a spit fork from each side onto the shaft so that the tines are facing each other Reverse forks to each other so that one fork screw is on top 1 and one is on the bottom 2 as shown in illustration Screw in the split fork screws to hold the forks in place 4 Insert the rotisserie shaft in the motor Insert the pointed end of...

Page 43: ...odes the rotisserie motor must be grounded electrically in accordance with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 WARNING Setup up the rotisserie with food before lighting rotisserie burner Operating 1 Remove rotisserie shaft from grill Remove one spit fork 2 Push the rotisserie shaft through the center of the food 3 Slide the spit fork onto the shaft Inser...

Page 44: ...n OFF the LP cylinder valve and burner control knobs Then start over DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the grill Failure to do so may result in an explosive flare up which can cause serious b...

Page 45: ... cylinder valve and burner control knobs Then start over DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the grill Failure to do so may result in an explosive flare up which can cause serious bodily injury...

Page 46: ...fill LP cylinder Straighten fuel hose If you can light the Left burner with a match then check the Crossover Ignition System Experiencing flare ups CAUTION Do not line the bottom tray with aluminum foil Are you preheating barbecue in the prescribed manner Are the cooking grates and Flavorizer bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into ca...

Page 47: ...FF position Make sure wire is connected between igniter and electrode Check that igniter lock nut is tight Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers Adjust igniter electrode to burner Gap should be 1 8 to 3 16 inch from tip of electrode to burner Spark should be a white blue color not yellow 1 Igniter Wire 2 Venturi Burner 3 1 8 to 3...

Page 48: ...flickering flame The excess flow safety device which is part of the grill to cylinder connection may have activated Too reset the excess flow safety device turn all burner control knobs and the cylinder valve OFF Disconnect the regulator from the cylinder Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the cylinder Turn cylinder val...

Page 49: ...ue The burner tube air shutter is fitted with a stainless steel screen 1 to prevent spiders and other insects access to the burner tubes through the air shutter openings We recommend that you inspect the Spider Insect screens at least once a year See Section Annual Maintenance Also inspect and clean the the Spider Insect screens if any of the following symptoms should ever occur 1 The smell of gas...

Page 50: ...ol panel under Check for Gas Leaks 8 Disconnect all ignition wires from the Ignition Module 9 Disconnect the Thermocouple from the IR Burner valve 10 Remove screws from the manifold assembly a Locate the screws on both sides of the manifold frame b Remove the screws from manifold frame a Blue Tab with Black Wire b Yellow Tab with Black Wire c White Tab with Black Wire d Solid White Wire e Green Ta...

Page 51: ...burner s tube s from manifold frame and replace with a new burner tube 2 1 15 To reinstall the manifold assembly reverse steps 7 through 14 CAUTION The burner openings 1 must be positioned properly over the valve orifices 2 Check proper assembly before fastening manifold in place WARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the gr...

Page 52: ... like brand battery You should hear the igniter sparking If the Crossover ignition system still fails to light contact the Customer Service Representative in your region using the contact information sheet provided with your manual Replace Igniter Batteries Parts required 1 AA alkaline battery per igniter Unscrew igniter button from top of control panel Remove igniter button and contact spring Rem...

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