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Weber Rescue Systems RIT-TOOL S-FORCE, Operating Instructions Manual

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Weber Rescue Systems RIT-TOOL S-FORCE Operating Instructions Manual Download Page 51

TRANSPORT, PACKAGING AND STORAGE | 51

8 Installation and commissioning
8.1 Safety instructions

WARNING!

Danger of injury due to improper operation!

Improper operation can cause severe injury or property damage.

Therefore, it is absolutely necessary to:

 

»

 Carry out all work steps according to the information in these operating 

instructions.

 

»

 Before starting work, ensure that all covers and guards are installed and 

that they work properly.

Personal protective equipment

Wear protective equipment as specified in Chapter 2.4 when performing all work! 

NOTE! 

Special attention is drawn to the need for further protective equipment to be 

used with certain items of work involving one or more of these appliances.

8.2 Checks

Inspect the SMART-FORCE appliance for damage. Never use the appliance unless it is in flawless 

condition! In this case immediately notify your supplier.

TRANSPORT, PACKAGING AND STORAGE | 51

TRANSPORT, PACKAGING AND STORAGE | 51

Summary of Contents for RIT-TOOL S-FORCE

Page 1: ...FORCE SPS 400 MK2 S FORCE SPS 480 MK2 S FORCE RIT TOOL S FORCE RSC 170 S FORCE RSC 170 PLUS S FORCE RSC 190 S FORCE RSC 190 PLUS S FORCE RSC 200 S FORCE RSC F7 S FORCE SP 44 AS S FORCE SP 54 AS S FORC...

Page 2: ...al specifications 17 3 1 Combi tools 17 3 2 Cutters 18 3 3 Spreaders 19 3 4 Rescue rams 20 3 5 Operating conditions 20 3 6 Type plate 20 3 4 Rescue rams 20 4 Structure and function 21 4 1 Overview of...

Page 3: ...ion 46 6 5 Li ion battery 46 6 6 Charging process 47 6 7 Maintenance 48 7 Transport packaging and storage 49 7 1 Safety instructions 49 7 2 Transport inspection 49 7 3 Symbols on the packaging 50 7 4...

Page 4: ...ct and must be stored in a known location that is accessible to personnel at all times This documentation contains information about the operation of your appliance regardless of which type of applian...

Page 5: ...property damage DANGER points out an immediately dangerous situation which can cause death or severe injury if it is not avoided WARNING points out a potentially dangerous situation which can cause de...

Page 6: ...erience The manufacturer assumes no liability for damages due to Non observance of the operating instructions Improper use Assigning untrained personnel Unauthorised modifications Technical changes Us...

Page 7: ...mail servicecenter weber rescue com NOTE When contacting our Customer Service please provide the identification type and year of manufacture of the appliance This information can be found on the type...

Page 8: ...0 PLUS S FORCE RSC 200 S FORCE RSC F7 S FORCE The battery powered cutting appliances are used exclusively for cutting doors and roof beams pillars and door sills the ring and the spokes of the steerin...

Page 9: ...used for support lifting and stiffening Accessories chain sets Spreaders and combi tools may only be used with the appropriate chain set and pulling device Pulling chains are exclusively for pulling...

Page 10: ...rmore he must train the personnel at regular intervals and inform them of the dangers associated with handling the appliance The operator is also responsible for ensuring that the equipment is always...

Page 11: ...ry caused by insufficient qualifications Improper handling of these appliances can cause serious injury and property damage Therefore it is absolutely necessary to Only permit the people specified in...

Page 12: ...the equipment Safety shoes Always wear steel capped safety shoes to protect against heavy falling objects and slipping on slippery surfaces Work gloves Wear safety work gloves to protect against shar...

Page 13: ...g Therefore If the insulation is damaged immediately disconnect the power supply and arrange for repairs Only allow electricians to carry out work on the electrical system When any work is being carri...

Page 14: ...the danger area Hydraulic energy WARNING Danger due to hydraulic energy The hydraulic forces that are released and escaping hydraulic fluid can cause severe injuries Therefore Always keep the applianc...

Page 15: ...ch Familiarise personnel with accident reporting first aid and rescue equipment Keep access routes for rescue vehicles open In case of incidents Immediately shut down appliances Initiate first aid mea...

Page 16: ...il you have read the operating instructions from cover to cover WARNING Danger of injury due to illegible symbols As time goes by adhesive labels and symbols on the appliance may get dirty or be rende...

Page 17: ...MK2 S FORCE SPS 480 MK2 S FORCE RIT TOOL S FORCE 827 mm 943 mm 949 mm 985 mm 1076 mm 790 mm 192 mm 236 mm 236 mm 236 mm 263 mm 192 mm 228mm 228mm 228mm 228mm 228 mm 228 mm 14 5kg 19 0kg 20 1kg 21 9kg...

Page 18: ...36 mm 236 mm 236 mm 236 mm 228mm 228mm 228mm 228mm 19 1 kg 20 1 kg 21 7 kg 22 8 kg 175 mm 175 mm 187 mm 187 mm 700 bar 700 bar 700 bar 700 bar BC166I 19 1 BC166I 20 1 BC187K 21 7 BC187K 22 8 A7 B8 C6...

Page 19: ...016 in accordance with EN 13204 2016 SP 44 AS S FORCE SP 54 AS S FORCE SP 50 AS S FORCE SP 44 AS S FORCE SP 50 BS S FORCE SP 54 AS S FORCE 893 mm 1032 mm 999 mm 239 mm 282 mm 282 mm 228 mm 228 mm 228...

Page 20: ...enables unique identification per EN 13204 2016 in accordance with EN 13204 2016 3 4 Rescue rams Length Width Height Weight Pushing force Closed length Extended length Nominal pressure EN class ID no...

Page 21: ...The combi tool uses include cutting door and roof beams columns and sills as well as opening doors lifting vehicle parts and loads and squeezing pipes and tie bars Because the appliances are equipped...

Page 22: ...ccident victims The cutter uses include cutting door and roof beams columns and sills Because the appliances are equipped with an internal electrohydraulic drive they are not linked to a power unit an...

Page 23: ...steering columns vehicle roofs and other obstacles Because the appliances are equipped with an internal electrohydraulic drive they are not linked to a power unit and can therefore be used in hard to...

Page 24: ...ims The spreaders are mainly suitable for opening doors and for lifting vehicles and other movable loads Because the appliances are equipped with an internal electrohydraulic drive they are not linked...

Page 25: ...hydraulic system is therefore completely closed and free of air The tank compensates for volume expansion caused by heat Hydraulic oil All battery powered appliances should use a special hydraulic oi...

Page 26: ...chanical damage Before fitting the cover make sure that the O ring seal is correctly seated and that there is no dirt or damage to the housing in this area First place the IP 54 battery cover on the u...

Page 27: ...e opening the IP 68 battery cover To remove loosen the fasteners on both sides and pull the cover off to the rear When the appliance is extended and retracted negative or positive pressure can occur i...

Page 28: ...000 6 2 2019 EN IEC 61000 6 3 2006 A1 2010 EN IEC 61000 6 4 2019 ETSI EN 301 489 1 V2 2 3 ETSI EN 301 489 17 V3 2 4 ETSI EN 301 489 19 V2 1 1 ETSI EN 301 489 52 V1 1 0 Confirmed standards concerning r...

Page 29: ...1 164 to 1 215 SBAS L1 1 559 to 1 610 L5 1 164 to 1 215 All exceptions E5 E6 G2 L2C L5 4 7 3 Transmission power 2G LB max 32dBm 2G HB max 28dBm 4G FDD max 23dBm 1RB 4 7 4 Receiving sensitivity 2G sen...

Page 30: ...the left with your index finger grooved side of the rocker switch Opening the cutter Closing the spreaders Retracting the rescue ram The opposite direction is triggered by pressing the control rocker...

Page 31: ...then be additionally assigned to different stations and vehicles from this account Afterwards special personal profiles with sub authorizations can be assigned again for each device 1 Scan the QR code...

Page 32: ...ling device Chain set RZM Transport case SPS 270 MK2 S FORCE SPS 360 MK2 S FORCE SPS 370 MK2 S FORCE RIT TOOL S FORCE SPS 400 MK2 S FORCE SPS 480 MK2 S FORCE 1101470 1101471 1101472 1101159 1100144 10...

Page 33: ...Shear blades without inserts Shear blade insert Shear blade with insert Shear blade inserts in bag Shear blades for RSC 170 S FORCE Shear blades for RSC 190 S FORCE Shear blades for RSC 200 S FORCE S...

Page 34: ...r M12 18 SC 230V SUPERCHARGER 1101265 Mains charger M18 DFC 230V double charger for 2 batteries 1101263 Mains charger M1418C6 230V multi charger for 6 batteries 1101264 Automotive charger M12 18 AC 12...

Page 35: ...en see Fig 1 but the shear is not under load This means that the shear is not completely open or closed Now the blade insert can be changed on the shear blade with the smooth surface using the punch t...

Page 36: ...ew blade insert After the new blade insert has been fully inserted the shears are turned and the tensioning pin is driven in again from the rear see Figure 5 Driving in the tensioning pin Make sure th...

Page 37: ...ng lost and so they cannot be separated from the tips The SP 44 AS spreader tips are not secured with removable collar studs but rather with a tensioning pin that must be knocked out when the tips are...

Page 38: ...ly utilised if they are placed as near as possible to the blades pivot point Fig 1 The appliance may have to be moved back to do this The appliance only achieves full cutting performance when the rock...

Page 39: ...as shock absorbers hinges or steering columns the shear blades arms may cause severe damage 5 3 Pressing rescue rams In its closed state the rescue ram is positioned for pushing away vehicle body part...

Page 40: ...icle parts away and squeeze pipes and tie bars For this the vehicle must be stably positioned and supported To prevent any sliding during spreading the arms and tips are fluted inside and out Spreader...

Page 41: ...r quick use it is advisable to keep the pulling chain with the chain locks mounted approx 10 20 cm from the end Carefully check the chains prior to every use Check that the weight does not stress the...

Page 42: ...been enlarged by more than 2 The internal chain pitch over a measuring distance of 11 chain links has increased by more than 2 5 6 Squeezing spreaders combi tools The squeezing of pipes and other holl...

Page 43: ...be immediately propped up and supported in a suitable way Avoid remaining beneath loads Under special conditions rescue rams can also be used to lift loads When doing so make especially sure that the...

Page 44: ...ly manner The following batteries can be charged with the chargers and are intended for use in combination with our rescue appliances Battery type ID no Voltage Nominal capacity Weight ATTENTION Only...

Page 45: ...damaged battery Replace it immediately Check the appliance connection cable battery pack extension lead and plug for damage and ageing Have damaged parts repaired only by a specialist This appliance i...

Page 46: ...f time it switches to idle mode The battery must be re activated charged in order to be used again The charging status can be checked by pressing the button on the battery see illustration The battery...

Page 47: ...Slow ashing green Approaching full charge Continuous green Charging is complete Fast ashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow ashi...

Page 48: ...is damaged it must be replaced by a customer service centre Only use approved accessories and approved spare parts If a replacement description is not provided for a component have it replaced by an a...

Page 49: ...he actual storage site 7 2 Transport inspection Check the delivery immediately after receiving it for completeness and possible transport damage so that if needed a remedy can be found quickly If ther...

Page 50: ...nd parts that have been removed transport protection in accordance with local regulations 7 5 Storage To the greatest extent possible store the appliances in a dry dust free area Avoid exposing the ap...

Page 51: ...t all covers and guards are installed and that they work properly Personal protective equipment Wear protective equipment as specified in Chapter 2 4 when performing all work NOTE Special attention is...

Page 52: ...ements damage Perform the self test function Check the latching of the battery cover and the battery retaining plate 8 3 Shut down end of work Cutters After work is over the blade tips must be placed...

Page 53: ...hat you register your device online The registration process activates the SIM card in the device which enables data transfer At the same time you can store settings for the device and the respective...

Page 54: ...but at least once a year visually check the appliance and its accessory parts At this time pay particular attention to spreader tips blades housing and seal on the battery cover Every three years or...

Page 55: ...ntaminants After operation under water or in damp conditions drain the water from the front area of the appliance The appliance must then be dried Check the seal on the battery cover and the housing I...

Page 56: ...ool opening width below target value Shearing head settings altered Repair work by an approved workshop Pressure build up despite movement open closed without a load Hex nut central bolt too tight Rep...

Page 57: ...e displays on the battery and charger give information about the battery charge status Spreaders Malfunction Possible cause Remedy Appliance does not reach full performance Rocker switches not complet...

Page 58: ...cal disposal requirements are applicable to disposal of all equipment parts and packaging materials Do not dispose of electrical tools with domestic waste In accordance with European Directive 2002 96...

Page 59: ...DIRECTIVE 2014 35 EC EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2014 30 EU EC DIRECTIVE RoHS 2011 65 EU EC RADIO EQUIPMENT DIRECTIVE 2014 53 EU For the relevant implementation of the safety and health...

Page 60: ...LOW VOLTAGE DIRECTIVE 2014 35 EC EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2014 30 EU EC DIRECTIVE RoHS 2011 65 EU EC RADIO EQUIPMENT DIRECTIVE 2014 53 EU For the relevant implementation of the safet...

Page 61: ...13 NOTES...

Page 62: ...13 NOTES...

Page 63: ...13 NOTES...

Page 64: ...ER HYDRAULIK GMBH Heilbronner Stra e 30 74363 G glingen Germany Phone 49 7135 71 10270 Fax 49 7135 71 10396 Emil Weber Platz 1 4460 Losenstein Austria Phone 43 7255 6237 120 Fax 43 7255 6237 12461 www...

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