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24-0245 REV. A 07/06

3

 

Place the unit into your selected position 
in the van, as close to the wall as possible. 
Mark the four floor mounting holes where 
the Floor Mounting Bracket comes in 
contact with the floor ribs.

 

NOTE:

 

60" & 69" SHELF UNITS:

 Center 

Support Legs have been added to these 
units to strengthen these shelves because 
of their length. (Go to step 6). If Center 
Supports are needed, then mark their floor 
mounting holes also. The Center Support 
can face towards the unit or away from the 
unit and should also contact the floor rib.

 

Remove the unit and pre-drill the floor 
mounting locations with an 1/8" drill bit, then 
re-drill the hole with a 5/16" drill bit. If there 
is a floor mat, then Floor Mounting Spacers 
are required. Cut the floor mat around the 
5/16" holes with the 1" hole saw, allowing 
Floor Mounting Spacers to rest against the 
metal floor. 

DO NOT DRILL THROUGH 

THE VAN FLOOR WITH THE HOLE SAW.

4

 

Move the unit back into position. Fasten unit 
to van floor using four (4) 1/4-20 x 1-1/4" 
Hex Head Bolts, 1/4" Flat Washers, Floor 
Mounting Spacers (if applicable), second set 
of 1/4" Flat Washers and 1/4-20 Nylon Lock 
Nuts. (See example bolting solutions below).

 

NOTE:

 One (1) Blind Fastener and Lock 

Washer have been provided in case through-
bolting is impossible due to heat shields, floor 
channels, fuel lines, etc. If Blind Fastener 
installation is necessary, redrill the 5/16" 
mounting holes with 13/32" drill bit. See 
INSTALLATION INSTRUCTIONS FOR BLIND 
FASTENERS on page 6.

TOP DOWN INSTALLATION THROUGH 

FLOOR MAT AND VAN FLOOR

NOTE: 

The floor bolting 

solution could be a variation  
on any of these three examples 
with or without the floor mat.

BOTTOM UP INSTALLATION THROUGH 

FLOOR MAT AND VAN FLOOR 

BLIND FASTENER INSTALLATION THROUGH 

FLOOR MAT AND VAN FLOOR (SEE PAGE 5)

Summary of Contents for JUMBO VAN SHELVING

Page 1: ...stor ing or transporting flammables exp losives hazardous materials or hazardous waste such as containers of gasoline solvents gun powder dynamite propane tanks acetylene tanks and cutting torches This product is only intended and safe for use in storing andtransportingsmalltools equip mentandothersimilarmaterials Any modifications made to or unintended use of this product could create a hazardous...

Page 2: ...HE ONLY WARRANTY APPLICABLE TO THIS PURCHASE ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED KNAACK MANUFACTURING COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF ANY BREACH OF THIS WARRANTY NOR SHALL THE DAMAGES EXCEED THE RETURN AMOUNT OF...

Page 3: ... checking the underside of the vehicle or when drilling always wear protective eyewear 1 After determining shelf spacing assemble each Shelf to the End Panels by pushing the Shelf down with the End Panel tab enter ing the pierced open ing on the Shelf edge Fasten the Shelves to the End Panels using four 4 1 4 20 x 1 2 Hex Head Bolts and 1 4 20 Serrated Nuts 2 Attach the Floor Mounting Brackets to ...

Page 4: ...at around the 5 16 holes with the 1 hole saw allowing Floor Mounting Spacers to rest against the metal floor DO NOT DRILL THROUGH THE VAN FLOOR WITH THE HOLE SAW 4 Move the unit back into position Fasten unit to van floor using four 4 1 4 20 x 1 1 4 Hex Head Bolts 1 4 Flat Washers Floor Mounting Spacers if applicable second set of 1 4 Flat Washers and 1 4 20 Nylon Lock Nuts See example bolting sol...

Page 5: ...re drill the holes with a 13 32 drill bit Set the Blind Fasteners in the holes per the INSTALLATION INSTRUCTIONS FOR BLIND FASTENERS on page 6 Realign the Mounting Straps Mounting Strap Angles on top of the Blind Fasteners and secure them to the wall or wall rib using two to three 2 3 1 4 20 x 3 4 Hex Head Bolts and 1 4 Lock Washers INSTALLATION IS COMPLETE 6 60 69 SHELF UNITS Fasten the Support L...

Page 6: ... oxide bolt before assembling as shown on right Place the Blind Fastener in the hole and use a 7 16 wrench to tighten black hex bolt until the Blind Fastener is fully seated When setting black hex bolt it will start out hard As the Blind Fastener bulbs out it will get easier until it bottoms out or sets Make sure the Blind Fastener and Installation Tool do not turn during installation INSTALLATION...

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