WDM ME Series Operation Manual Download Page 5

ME Pumps.

 

5

 

 

 

 

Always allow sufficient access for maintenance and 
inspection, plus space for the use of a crane strong enough to 
lift the unit.

 

 

Be sure to have an adequate power supply for the pump 
motor.  The electrical characteristics should fall within the 
range specified on the engine data plate.

 

 

Protect the pump from exposure to extremely low 
temperatures to prevent  fluid  inside  the  pump  from  freezing.

 

 

The foundation for a horizontal pump.

 

 

 

To absorb vibrations and prevent misalignment, horizontal 
pumps should be permanently installed on foundations of 
sufficient size, that are made of concrete or steel.

 

 

The foundation may either be on springs or on a raised 
portion of the floor.

 

 

Concrete foundations must be poured without interruption. All 
foundations must be between 3/4 to  1-1/2 inches below the 
elevation of the end pump.

 

 

Anchor bolts should be in their designated positions along the 
pipe sleeves, and be long enough to go through grout, flange, 
nuts, and washers..

 

 

As the foundation needs time to set, the pump should be 
installed several days after the foundation is laid.

 

 

Once the foundation (if concrete) is poured and set, the 
pump’s base plate should be placed on loose fitting wedges 
or shims located near each anchor bolt. Intervals between 
the wedges or shims should be less than 24” per side.

 

 

Wedges or shims should raise the bottom of the pump about 
¾ - 1¼ inches in order for there to be room for slurry. 
Wedges and shims should be adjusted to make the pump 
level using a spirit level.

 

 

Make sure that piping is aligned so as not to place stress on 
either flange.

 

 

Once the pump is aligned, putting on bolt nuts and tightening 
them will be sufficient to anchor the pump to the steel or 
concrete foundation.

 

 

Once any grout is completely hardened, tighten the 
foundation bolts as necessary. If tightening occurs then 
recheck pump alignment. 

Summary of Contents for ME Series

Page 1: ...Operation Manual Medium Pressure Pumps...

Page 2: ...here are no missing or damaged pieces from shipping If upon delivery parts are damaged or missing make a claim to the shipping company as soon as possible The design of this product as well as the mat...

Page 3: ...ts will vary depending on usage and location Improper grounding will void the warranty To reduce the risk of electrical shock always disconnect the pump from the power source before handling or servic...

Page 4: ...ecommendation for maximum performance as doing so could cause the motor to overheat If the discharge valve is closed do not continue operating the pump Doing so will decrease the life expectancy of th...

Page 5: ...e end pump Anchor bolts should be in their designated positions along the pipe sleeves and be long enough to go through grout flange nuts and washers As the foundation needs time to set the pump shoul...

Page 6: ...e as direct as possible and ideally the length should be at least ten times the pipe diameter Short suction piping can be the same diameter as the suction opening Depending on the length of a longer p...

Page 7: ...mp is on the same suction line multiple values should be placed in the line in order to shut down each pump individually Gate valves should always be installed in positions that avoid air pockets Glob...

Page 8: ...Operation Manual 8 Negative suction installation Diagram Piping Support Foot Valve Strainer Eccentric Reducer Concentric Reducer Shut off Valve Check Valve Elbow Expansion Joint...

Page 9: ...opening for short piping for longer piping size should be 1 or 2 sizes larger according to piping length For best results horizontal piping should have an even gradient 1 Y fitting 2 Tank 3 Shut off V...

Page 10: ...maintenance and pump removal Electrical connections Power and Cables Control The cable assembly mounted to the pump should not be modified in any way except for shortening to a specific application A...

Page 11: ...the controller and motor from their power sources should be installed Such devices are typically circuit breakers or fusible disconnect switches The motor starter should be seen from the disconnecting...

Page 12: ...erheating occurred so that pump operation can be stopped In case of overload the cause should be reviewed and corrected Priming As WDM ME pumps are not self priming they must be fully primed before st...

Page 13: ...ke sure they are tightened securely Write down the serial number of the pump for future reference Perform an insulation or megger test on the motor before putting the pump into service Resistance valu...

Page 14: ...n immediate visual inspection of the pump and suction piping Upon the pump reaching full operating speed begin to open the discharge gate valve slowly until complete system flow is achieved The discha...

Page 15: ...ill apply in most normal shut downs for the WDM pumps types ME If pump will be inoperative for an extended length of time follow storage procedures Close the discharge gate valve slowly to prevent hyd...

Page 16: ...g Table 1 Recommended Lubrication Periods Motor rpm Motor hp Operation conditions Standard Severe Extreme 0 1750 1 3 7 1 2 3 years 1 year 6 months 10 40 1 3 years 6 months 1 year 3 months 50 150 1 yea...

Page 17: ...ded Lubricants Manufacturer Lubricant Shell Dolium R Exxon Polyrex Chevron SRI Grease NLGI 2 Black Pearl NLGI 2 Texaco Polystar RB Remove grease drain plug if present and the filler plug in order to l...

Page 18: ...t To remove the impeller from the shaft use the appropriate size gear puller aligned behind the impeller vanes Remove impeller key Remove the backplate bolts and backplate To replace the shaft sleeve...

Page 19: ...19 ME Pumps Below is a chart with the specifications necessary for the identification of each of the pump parts listed above ME Parts List...

Page 20: ...Reassembly of pumps Before reassembly all parts should be thoroughly cleaned To identify required replacement items refer to the parts list When ordering the parts have the pump serial or catalog numb...

Page 21: ...amaged 7 Disassemble pump and replace impeller 8 Foot valve or suction line not submerged deep enough in water pulling air 8 Submerge lower in water 9 Insufficient inlet pressure or suction head 9 Inc...

Page 22: ...dation not rigid enough 1 Reinforce 2 Foreign material in pump causing unbalance 2 Disassemble pump and remove foreign material 3 Impeller bent 3 Replace impeller 4 Cavitation present 4 Check suction...

Page 23: ...dicated in its general conditions of sale Failure to follow the suggestions and recommendations in this manual as well as improper product use or handling will completely invalidate the warranty The w...

Page 24: ...4034 Mint Way Dallas Texas 75237 Tel 800 783 6756 214 337 8780 support wdmpumps com...

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