WDM ME Series Operation Manual Download Page 4

Operation Manual.

 

4

 

 

 

 

The pump should not be operated without the proper safety 
devices in place. If such devices are removed during service 
and repair work, make sure they are replaced before 
operating the pump again. 

 

Do not operate the pump when holding the cable assembly.  

 

Blocking or restricting the discharge hose may cause it to 
whip under the pressure. 

 

Do not remove the drain plugs or valves if the pump is 
operating. 

 

The pump should be isolated from a pressurized system 
before it is removed. 

 

Allow pumps time to cool sufficiently before handling or 
servicing them as heat and pressure build up inside during 
operation. 

 

Never apply heat in disassembling a pump as doing so could 
cause an explosion.  

 

Do not exceed manufacturer’s recommendation for maximum 
performance, as doing so could cause the motor to overheat. 

 

If the discharge valve is closed, do not continue operating the 
pump. Doing so will decrease the life expectancy of the 
bearings and mechanical seal. Also, the extreme heat from 
doing so can cause steam to build up creating a dangerous 
pressure situation. A temperature or pressure relief valve 
should be installed on the pump body. 

 

3. 

Installation.

 

Location.

 

 

 

Place  the  pump  as  close  to  the  suction  source  as 
possible.  Suction piping should be as short and direct as 
possible.

 

 

Place the pump below the water level whenever possible. 
This  will facilitate priming, ensures a constant flow of liquid, 
and provides a positive suction.

 

 

Make sure the NPSH (Net Positive Suction Head) is 
accounted for at the suction end of pump relative to  the 
whole  system.  Available  NPSH  must  always  exceed the 
required NPSH specified in the yield curve specifications of 
the pump.

 

Summary of Contents for ME Series

Page 1: ...Operation Manual Medium Pressure Pumps...

Page 2: ...here are no missing or damaged pieces from shipping If upon delivery parts are damaged or missing make a claim to the shipping company as soon as possible The design of this product as well as the mat...

Page 3: ...ts will vary depending on usage and location Improper grounding will void the warranty To reduce the risk of electrical shock always disconnect the pump from the power source before handling or servic...

Page 4: ...ecommendation for maximum performance as doing so could cause the motor to overheat If the discharge valve is closed do not continue operating the pump Doing so will decrease the life expectancy of th...

Page 5: ...e end pump Anchor bolts should be in their designated positions along the pipe sleeves and be long enough to go through grout flange nuts and washers As the foundation needs time to set the pump shoul...

Page 6: ...e as direct as possible and ideally the length should be at least ten times the pipe diameter Short suction piping can be the same diameter as the suction opening Depending on the length of a longer p...

Page 7: ...mp is on the same suction line multiple values should be placed in the line in order to shut down each pump individually Gate valves should always be installed in positions that avoid air pockets Glob...

Page 8: ...Operation Manual 8 Negative suction installation Diagram Piping Support Foot Valve Strainer Eccentric Reducer Concentric Reducer Shut off Valve Check Valve Elbow Expansion Joint...

Page 9: ...opening for short piping for longer piping size should be 1 or 2 sizes larger according to piping length For best results horizontal piping should have an even gradient 1 Y fitting 2 Tank 3 Shut off V...

Page 10: ...maintenance and pump removal Electrical connections Power and Cables Control The cable assembly mounted to the pump should not be modified in any way except for shortening to a specific application A...

Page 11: ...the controller and motor from their power sources should be installed Such devices are typically circuit breakers or fusible disconnect switches The motor starter should be seen from the disconnecting...

Page 12: ...erheating occurred so that pump operation can be stopped In case of overload the cause should be reviewed and corrected Priming As WDM ME pumps are not self priming they must be fully primed before st...

Page 13: ...ke sure they are tightened securely Write down the serial number of the pump for future reference Perform an insulation or megger test on the motor before putting the pump into service Resistance valu...

Page 14: ...n immediate visual inspection of the pump and suction piping Upon the pump reaching full operating speed begin to open the discharge gate valve slowly until complete system flow is achieved The discha...

Page 15: ...ill apply in most normal shut downs for the WDM pumps types ME If pump will be inoperative for an extended length of time follow storage procedures Close the discharge gate valve slowly to prevent hyd...

Page 16: ...g Table 1 Recommended Lubrication Periods Motor rpm Motor hp Operation conditions Standard Severe Extreme 0 1750 1 3 7 1 2 3 years 1 year 6 months 10 40 1 3 years 6 months 1 year 3 months 50 150 1 yea...

Page 17: ...ded Lubricants Manufacturer Lubricant Shell Dolium R Exxon Polyrex Chevron SRI Grease NLGI 2 Black Pearl NLGI 2 Texaco Polystar RB Remove grease drain plug if present and the filler plug in order to l...

Page 18: ...t To remove the impeller from the shaft use the appropriate size gear puller aligned behind the impeller vanes Remove impeller key Remove the backplate bolts and backplate To replace the shaft sleeve...

Page 19: ...19 ME Pumps Below is a chart with the specifications necessary for the identification of each of the pump parts listed above ME Parts List...

Page 20: ...Reassembly of pumps Before reassembly all parts should be thoroughly cleaned To identify required replacement items refer to the parts list When ordering the parts have the pump serial or catalog numb...

Page 21: ...amaged 7 Disassemble pump and replace impeller 8 Foot valve or suction line not submerged deep enough in water pulling air 8 Submerge lower in water 9 Insufficient inlet pressure or suction head 9 Inc...

Page 22: ...dation not rigid enough 1 Reinforce 2 Foreign material in pump causing unbalance 2 Disassemble pump and remove foreign material 3 Impeller bent 3 Replace impeller 4 Cavitation present 4 Check suction...

Page 23: ...dicated in its general conditions of sale Failure to follow the suggestions and recommendations in this manual as well as improper product use or handling will completely invalidate the warranty The w...

Page 24: ...4034 Mint Way Dallas Texas 75237 Tel 800 783 6756 214 337 8780 support wdmpumps com...

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