Wayne SC80 User Manual Download Page 23 | Manualshive

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Wayne SC80 User Manual Download Page 23

F

S

igure 15: Rig

ECTION VI

ght Side Exp

I: PARTS L

EXPL

loded View o

23

LIST AND E

LODED VIEW

of SC80

EXPLODED

WS

1.  Tu
2.  Fl
4.  Ve
8.  M
9.  Ai
10.  Ig
11.  Ig
12.  Bo
13.  Co
14.  Tr
15.  Re
16.  T-
18.  Ga
19.  M

D VIEWS

Parts in Exp

ube/Flange W

ame Spreade

enturi Assem

otor/Blower A

ir Shutter

nition Contro
nition Contro

ox, Control w

ontrol Box Lid

ransformer

elay

-T Terminal

as Valve

anifold

ploded View

Weldment – Pa

er

bly

Assembly

l
l bracket
ith Strap

d, Plated

ainted

«
...
21
22
23
24
25
...
»

Summary of Contents for SC80

Page 1: ...stion com ECIF UM INPUT Btu hr 6 kW h MO ormation in on may resu 001 Revision n are inform 1 TION OF B BY A QUALIFI DE ANSI Z223 URISDICTION MISUSE OF TH NAL INJURY S RESPONSIB TALL GAS BU RATE AND ON...

Page 2: ...EL NATURAL OR PROPANE GAS ORIFICE DRILLED SIZE INLET GAS PRESSURE in w c CO2 O2 CO PPM INSTALLER S NAME CONTRACTOR NAME CONTRACTOR ADDRESS CONTRACTOR PHONE NUMBER CONTRACTOR LICENSE DATE OF INSTALLATI...

Page 3: ...e s supplier gas suppl ing purposes datory and a AZARD T IN THIS ES TO AVOID rcuit A groun d urner e using A COLORLES RULES TO CO r if in an unve pressure regu carbon monox urner service p nual before...

Page 4: ...STMENT OF BURNER 15 C FINAL INSTALLATION INSTRUCTIONS 15 SECTION III GAS CONVERSION 16 A NATURAL GAS AND LP CONVERSION INSTRUCTIONS 16 SECTION IV CONSUMER INSTRUCTIONS 16 A GENERAL INSTRUCTIONS FOR SE...

Page 5: ...ST nd operation o ng in the rang tall and servic ed package u h a manner th TALLATION ce wall adjus e Figure 1 for ve it so that th ce wall osition the bur Adjustable 5 TALLATION of the Wayne ge of 20...

Page 6: ...action 5 2 8 4 2 0 9 4 5 2 0 9 6 n air and wi ngers All c d to gas con RIFICE SIZE been determin the burner s ers Burners cation refer to Example To izes They ar termining clo 3 5 w c 8 7 m ator The m...

Page 7: ...revolution ting value of g value of 2500 re is 4 5 w c ure is 14 w c w c Over p CHANGIN r is sent out fi heating outpu rate see Tab power must b e train to the rifice Holder 7 oximate hourl ing the ga...

Page 8: ...e back of drill sizes are connected to ce is located Figure 3 ce and drill th e and mark n the burner us e valid bit size the gas supp 8 on the end of Orifice Loca rough the bac ew size on or sing the...

Page 9: ...or the Nationa ine to the bur m the sedimen n shall be ins y pressure to ure 4 meter to the quired in futu and free from pply Joint co Pipe S Inch m 3 8 9 1 2 12 3 4 19 1 25 oper Piping ermine the siz...

Page 10: ...een single or second stage low pressure regulator and appliance Maximum Capacity of Pipe Size in Btu per Hour Pipe Size 1 2 3 4 1 1 1 4 1 1 2 2 3 Actual ID 0 622 0 824 1 049 1 38 1 61 2 067 3 068 Leng...

Page 11: ...ts on other appliances ELECTRICAL WIRING OF BURNER The SC80 burner is shipped completely wired It is only necessary to supply the 120 volt circuit thermostat and limit circuit All wiring must conform...

Page 12: ...provided CTION OF L ed air should should be eq with means t Figure 7 T T CONNECT LINE VOLTAGE 12 IMIT CONTR d be equipped quipped with a to guard agai T Terminal L ROL SWITCH d with an auto an automa...

Page 13: ...ner s ignition cont wn wire is con ostat and req e 8 Wiring D 13 gh SC80 Mo ssures than th r terminals co gh firing rate es based on t e mode but us ate is depende e Orifice Size c 8 7 mbar Decimal in...

Page 14: ...trol p ve operator in ator in the con the gas flowi ore times eac gnition contro g the moment ignition contr efore another wering off the on V Servicin Ignitio contro Junct box 14 INITIAL ST TION OF B...

Page 15: ...h the foll er olumn Gauge ed nut and the g will usually l apable of me ure 11 Air Sh nce will be ac ppm or less ance will be a 100 ppm or le s are recomm he air is adjus NAL INSTALL te and burner spec...

Page 16: ...et at the desired temperature 2 Check fuses in service box for the burner circuit Replaceable type fuses should not be loose in the socket If a fuse is blown out or if in doubt replace with the same s...

Page 17: ...into another 30 second pre purge period followed by a second trial for ignition This process will be repeated a third time if necessary If after three tries for ignition the control does not sense a f...

Page 18: ...nals If there is corrosion clean it off DO NOT USE LIQUIDS TO CLEAN TERMINALS Use steel wool or emery cloth to clean c Check ceramic insulators for cracks foreign matter and carbon If there are cracks...

Page 19: ...manufacturer s specifications No flame Low flame current and or nuisance lockouts Flame current falls below 0 1 A Low gas pressure COMPONENT TROUBLESHOOTING AND DIAGNOSIS 24 VOLT TRANSFORMER MALFUNCT...

Page 20: ...Low voltage to the blower motor d Loose connections on the 24 volt circuit after the endswitch or between fan relay and the 24 volt side of the gas primary e The gas ignition control is defective and...

Page 21: ...ositio above contac ROD AND SP gure 12 Spac Figure 13 Spa ons are fixed b ct Wayne Com 21 PARK ELECT cing of Flame S acing of Spark by their dimen mbustion Syst TRODE SPAC Sensor Rod k Electrode nsion...

Page 22: ...rat all wires prior tion Verify pro Figu r to disconnec oper operatio WIRIN ure 14 Wiring ction when se on after servic 22 NG DIAGRAM g Diagram for ervicing contro cing MS SC80 Burner ols Wiring er rr...

Page 23: ...Ve 8 M 9 Ai 10 Ig 11 Ig 12 Bo 13 Co 14 Tr 15 Re 16 T 18 Ga 19 M D VIEWS Parts in Exp ube Flange W ame Spreade enturi Assem otor Blower A ir Shutter nition Contro nition Contro ox Control w ontrol Box...

Page 24: ...Air Shutter 0 Ignition Con Ignition Con 2 Box Contro 3 Control Box 4 Transforme 5 Relay 6 T T Termin 8 Gas Valve 9 Manifold Exploded Vie ge Weldment eader sembly wer Assembly ntrol ntrol bracket ol w...

Page 25: ...6 Flame S 7 Ignition W ded View of s in Exploded End Cap Assembly ectrode ense Rod Wire SC80 Gas Tr View rain 25 Figu ure 17 Explo Pa 18 Gas V 19 Manif 20 Orifice oded View o arts in Explod Valve fold...

Page 26: ...Par 12 Box C 13 Contro 14 Transfo 15 Relay 16 T T Te rts in Explode Control with St ol Box Lid Pla ormer erminal ed View trap ated 26 Figure 19 E Exploded Vie ew of SC80 J Junction Box x...

Page 27: ...ay 24V 50 60 Hz 1 16 60178 002 T T Terminal 1 17 63375 001 Wire Harness SC80 1 18 64518 001 Gas Valve VR8215S1206 1 19 63913 001 Manifold SC80 Special 1 20 62815 000 Blank orifice 1 21 64520 001 Conve...

Page 28: ...or t urner or burn ted therewith TED W BURNE D IN RES 28 VII WARR 4 A W o 5 If d b re c a 6 If o L th W This which abuse impro accor Thes anyo when IMPL AND SHAL LIMIT HERE EXCL OR IN BREA WAR Some im...

Page 29: ...N 29 NOTES...

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