Wayne SC80 User Manual Download Page 10

10 

 

Table 2: Pipe Sizing Chart for Natural Gas (0-0.5 psi) with Straight Schedule 40 Metal Pipe

 

The following chart is based on 

0-0.5 psi

 inlet pressure, specific gravity of 

0.6

, and a pressure loss of 

0.5” w.c..

 

 

Maximum Capacity of Pipe Size in Btu per Hour 

Length of 

Pipe (ft) 

1/2” 

3/4” 

1” 

1 1/4” 

1 1/2” 

10 

175,000 

360,000 

680,000 

1,400,000 

2,100,000 

20 

120,000 

250,000 

465,000 

950,000 

1,460,000 

30 

97,000 

200,000 

375,000 

770,000 

1,180,000 

40 

82,000 

170,000 

320,000 

660,000 

990,000 

50 

73,000 

151,000 

285,000 

580,000 

900,000 

60 

66,000 

138,000 

260,000 

530,000 

810,000 

70 

61,000 

125,000 

240,000 

490,000 

750,000 

80 

57,000 

118,000 

220,000 

460,000 

690,000 

90 

53,000 

110,000 

205,000 

430,000 

650,000 

100 

50,000 

103,000 

195,000 

400,000 

620,000 

150 

40,000 

84,000 

160,000 

325,000 

500,000 

200 

35,000 

72,000 

135,000 

280,000 

430,000 

 

Table 3: Pipe Sizing Chart for Liquid Propane (11” w.c.) with Straight Schedule 40 Metal Pipe 

The following chart is based on 

11” w.c.

 inlet pressure and a pressure drop of 

0.5” w.c.

 

 

Special use:

  

Piping sizing between single or second stage (low pressure regulator) and appliance. 

 

Maximum Capacity of Pipe Size in Btu per Hour 

Pipe 

Size 

 1/2”  

 3/4” 

1”     

1 1/4” 

1 1/2” 

2”     

3”     

Actual ID 

0.622 

0.824 

1.049 

1.38 

1.61 

2.067 

3.068 

Length 
of Pipe 

(feet) 

Maximum Capacity in Btu/hr 

10 

291,000  608,000  1,145,000 2,352,000 3,523,000 6,786,000  19,119,000

20 

200,000  418,000 

787,000 

1,616,000 2,422,000 4,664,000  13,141,000

30 

160,000  336,000 

632,000 

1,298,000 1,945,000 3,745,000  10,552,000

40 

137,000  287,000 

541,000 

1,111,000 1,664,000 3,205,000  9,031,000 

50 

122,000  255,000 

480,000 

984,000 

1,475,000 2,841,000  8,004,000 

60 

110,000  231,000 

434,000 

892,000 

1,337,000 2,574,000  7,253,000 

80 

94,000  197,000 

372,000 

763,000 

1,144,000 2,203,000  6,207,000 

100 

84,000  175,000 

330,000 

677,000 

1,014,000 1,952,000  5,501,000 

125 

74,000  155,000 

292,000 

600,000 

899,000 

1,730,000  4,876,000 

150 

67,000  140,000 

265,000 

543,000 

814,000 

1,568,000  4,418,000 

200 

58,000  120,000 

227,000 

465,000 

697,000 

1,342,000  3,781,000 

250 

51,000  107,000 

201,000 

412,000 

618,000 

1,189,000  3,351,000 

300 

46,000 

97,000 

182,000 

373,000 

560,000 

1,078,000  3,036,000 

350 

42,000 

89,000 

167,000 

344,000 

515,000 

991,000 

2,793,000 

400 

40,000 

83,000 

136,000 

320,000 

479,000 

922,000 

2,599,000 

 

 

 

Summary of Contents for SC80

Page 1: ...stion com ECIF UM INPUT Btu hr 6 kW h MO ormation in on may resu 001 Revision n are inform 1 TION OF B BY A QUALIFI DE ANSI Z223 URISDICTION MISUSE OF TH NAL INJURY S RESPONSIB TALL GAS BU RATE AND ON...

Page 2: ...EL NATURAL OR PROPANE GAS ORIFICE DRILLED SIZE INLET GAS PRESSURE in w c CO2 O2 CO PPM INSTALLER S NAME CONTRACTOR NAME CONTRACTOR ADDRESS CONTRACTOR PHONE NUMBER CONTRACTOR LICENSE DATE OF INSTALLATI...

Page 3: ...e s supplier gas suppl ing purposes datory and a AZARD T IN THIS ES TO AVOID rcuit A groun d urner e using A COLORLES RULES TO CO r if in an unve pressure regu carbon monox urner service p nual before...

Page 4: ...STMENT OF BURNER 15 C FINAL INSTALLATION INSTRUCTIONS 15 SECTION III GAS CONVERSION 16 A NATURAL GAS AND LP CONVERSION INSTRUCTIONS 16 SECTION IV CONSUMER INSTRUCTIONS 16 A GENERAL INSTRUCTIONS FOR SE...

Page 5: ...ST nd operation o ng in the rang tall and servic ed package u h a manner th TALLATION ce wall adjus e Figure 1 for ve it so that th ce wall osition the bur Adjustable 5 TALLATION of the Wayne ge of 20...

Page 6: ...action 5 2 8 4 2 0 9 4 5 2 0 9 6 n air and wi ngers All c d to gas con RIFICE SIZE been determin the burner s ers Burners cation refer to Example To izes They ar termining clo 3 5 w c 8 7 m ator The m...

Page 7: ...revolution ting value of g value of 2500 re is 4 5 w c ure is 14 w c w c Over p CHANGIN r is sent out fi heating outpu rate see Tab power must b e train to the rifice Holder 7 oximate hourl ing the ga...

Page 8: ...e back of drill sizes are connected to ce is located Figure 3 ce and drill th e and mark n the burner us e valid bit size the gas supp 8 on the end of Orifice Loca rough the bac ew size on or sing the...

Page 9: ...or the Nationa ine to the bur m the sedimen n shall be ins y pressure to ure 4 meter to the quired in futu and free from pply Joint co Pipe S Inch m 3 8 9 1 2 12 3 4 19 1 25 oper Piping ermine the siz...

Page 10: ...een single or second stage low pressure regulator and appliance Maximum Capacity of Pipe Size in Btu per Hour Pipe Size 1 2 3 4 1 1 1 4 1 1 2 2 3 Actual ID 0 622 0 824 1 049 1 38 1 61 2 067 3 068 Leng...

Page 11: ...ts on other appliances ELECTRICAL WIRING OF BURNER The SC80 burner is shipped completely wired It is only necessary to supply the 120 volt circuit thermostat and limit circuit All wiring must conform...

Page 12: ...provided CTION OF L ed air should should be eq with means t Figure 7 T T CONNECT LINE VOLTAGE 12 IMIT CONTR d be equipped quipped with a to guard agai T Terminal L ROL SWITCH d with an auto an automa...

Page 13: ...ner s ignition cont wn wire is con ostat and req e 8 Wiring D 13 gh SC80 Mo ssures than th r terminals co gh firing rate es based on t e mode but us ate is depende e Orifice Size c 8 7 mbar Decimal in...

Page 14: ...trol p ve operator in ator in the con the gas flowi ore times eac gnition contro g the moment ignition contr efore another wering off the on V Servicin Ignitio contro Junct box 14 INITIAL ST TION OF B...

Page 15: ...h the foll er olumn Gauge ed nut and the g will usually l apable of me ure 11 Air Sh nce will be ac ppm or less ance will be a 100 ppm or le s are recomm he air is adjus NAL INSTALL te and burner spec...

Page 16: ...et at the desired temperature 2 Check fuses in service box for the burner circuit Replaceable type fuses should not be loose in the socket If a fuse is blown out or if in doubt replace with the same s...

Page 17: ...into another 30 second pre purge period followed by a second trial for ignition This process will be repeated a third time if necessary If after three tries for ignition the control does not sense a f...

Page 18: ...nals If there is corrosion clean it off DO NOT USE LIQUIDS TO CLEAN TERMINALS Use steel wool or emery cloth to clean c Check ceramic insulators for cracks foreign matter and carbon If there are cracks...

Page 19: ...manufacturer s specifications No flame Low flame current and or nuisance lockouts Flame current falls below 0 1 A Low gas pressure COMPONENT TROUBLESHOOTING AND DIAGNOSIS 24 VOLT TRANSFORMER MALFUNCT...

Page 20: ...Low voltage to the blower motor d Loose connections on the 24 volt circuit after the endswitch or between fan relay and the 24 volt side of the gas primary e The gas ignition control is defective and...

Page 21: ...ositio above contac ROD AND SP gure 12 Spac Figure 13 Spa ons are fixed b ct Wayne Com 21 PARK ELECT cing of Flame S acing of Spark by their dimen mbustion Syst TRODE SPAC Sensor Rod k Electrode nsion...

Page 22: ...rat all wires prior tion Verify pro Figu r to disconnec oper operatio WIRIN ure 14 Wiring ction when se on after servic 22 NG DIAGRAM g Diagram for ervicing contro cing MS SC80 Burner ols Wiring er rr...

Page 23: ...Ve 8 M 9 Ai 10 Ig 11 Ig 12 Bo 13 Co 14 Tr 15 Re 16 T 18 Ga 19 M D VIEWS Parts in Exp ube Flange W ame Spreade enturi Assem otor Blower A ir Shutter nition Contro nition Contro ox Control w ontrol Box...

Page 24: ...Air Shutter 0 Ignition Con Ignition Con 2 Box Contro 3 Control Box 4 Transforme 5 Relay 6 T T Termin 8 Gas Valve 9 Manifold Exploded Vie ge Weldment eader sembly wer Assembly ntrol ntrol bracket ol w...

Page 25: ...6 Flame S 7 Ignition W ded View of s in Exploded End Cap Assembly ectrode ense Rod Wire SC80 Gas Tr View rain 25 Figu ure 17 Explo Pa 18 Gas V 19 Manif 20 Orifice oded View o arts in Explod Valve fold...

Page 26: ...Par 12 Box C 13 Contro 14 Transfo 15 Relay 16 T T Te rts in Explode Control with St ol Box Lid Pla ormer erminal ed View trap ated 26 Figure 19 E Exploded Vie ew of SC80 J Junction Box x...

Page 27: ...ay 24V 50 60 Hz 1 16 60178 002 T T Terminal 1 17 63375 001 Wire Harness SC80 1 18 64518 001 Gas Valve VR8215S1206 1 19 63913 001 Manifold SC80 Special 1 20 62815 000 Blank orifice 1 21 64520 001 Conve...

Page 28: ...or t urner or burn ted therewith TED W BURNE D IN RES 28 VII WARR 4 A W o 5 If d b re c a 6 If o L th W This which abuse impro accor Thes anyo when IMPL AND SHAL LIMIT HERE EXCL OR IN BREA WAR Some im...

Page 29: ...N 29 NOTES...

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