Wayne-Dalton Prodrive 3220C Installation Instructions And Owner'S Manual Download Page 8 | Manualshive

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2

2

Positioning and Installing

Front Wall Bracket

NOTE:

It is recommended that the door

opener be installed 7 feet or more above the
garage floor.

REINFORCE THE HEADER WALL

Reinforce the header wall (wall above door
opening) as required, to ensure rigid
mounting of the front wall bracket.

DO NOT ATTEMPT TO LOOSEN OR
REMOVE ANY PORTION OF DOOR SPRING
SYSTEM IN ORDER TO REINFORCE
HEADER WALL OR TO MOUNT WALL
BRACKET. SPRING SYSTEM IS UNDER
EXTREME TENSION AND CAN CAUSE
SEVERE OR FATAL INJURY. SUCH WORK
SHOULD BE DONE BY A QUALIFIED

SERVICE PERSON.

Locate the vertical center line of the garage
door and mark it on the header above the
door.

Raise the door slightly until the top section
reaches the highest point of travel (High Arc
Point); using a carpenter’s level, transfer
and mark the highest point of travel onto the
header wall and close the door.

Mount the front wall bracket with its lower
edge approximately 1/2” -1” above the
mark showing the highest point of travel and
centered on the vertical center line.

NOTE:

For low headroom torsion

counterbalance, hold the wall bracket’s
bottom edge typically at 1/2” - 1” (room
permitting) above the torsion spring center
bracket and centered on the vertical line, see
illustration.

Mark the two mounting holes and pilot drill
with a 1/8” drill bit. Mount wall bracket using
the 1/4” x 1-1/2” lag screws supplied to
ensure rigid mounting.

WARNING

Reinforce with 2” x 6” as required to

insure rigid mounting.

Vertical Center Line

High Arc Point

Sectional Door

Curved Track

Carpenter’s Level

Tools Needed:

Carpenter’s Level

7/16” Socket

Driver

Power Drill

Tape Measure

1/8” Drill Bit

1/2” - 1” Above

High Arc Mark

Center of

Door

1/4” X 1 1/2”

Lag Screws

Front Wall

Bracket

Torsion Spring

Center Line

High Arc

Mark

Top Edge Of

Center Bracket

1/2” - 1” Above

Center Bracket

(Room Permitting)

Center Bracket

Top Section

Header

Front Wall

Bracket

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Summary of Contents for Prodrive 3220C

Page 1: ...talling operating this garage door opener Pay close attention to all warnings and notes This manual MUST be attached to the wall in close proximity to the garage door Copyright 2008 Wayne Dalton Corp Part No 325809 Rev 5 7 16 2008 FOR RESIDENTIAL SECTIONAL OVERHEAD GARAGE DOORS ONLY DO NOT USE ON ONE PIECE DOORS IMPORTANT THE DOOR AND OPENER WILL NOT FUNCTION PROPERLY UNTIL INFRARED SAFETY SENSORS...

Page 2: ...s Keyless Entry W Hardware 1 4 x 4 Hex Head Bolt 2 1 4 20 x 3 4 Machine Bolts 2 1 4 Nylock Nuts 3 8 16 x 1 Machine Bolt 3 8 Plastic Insert Locking Nut 2 1 4 20 x 2 Carriage Bolts 1 4 Plastic Insert Locking Nut 2 1 4 20 x 5 8 Self Drilling Screws 2 1 4 x 1 1 2 Lag Screws 3 8 Flat Washer Infrared Safety Sensors 1 Sender 1 Receiver 2 Safety Sensor Brackets Wired Safety Sensors W Hardware 2 1 4 Lockin...

Page 3: ...the door may need spring tension increased If the door operates properly then proceed to your Prodrive installation manual for instructions on how to install the Prodrive garage door opener If the operation of the door does not meet these requirements adjust the spring balance per your door s installation manual or call a professional installer to make adjustments before installing Prodrive also f...

Page 4: ...in position If spring tension pulls the door further open or door weight pulls it down your door is not properly adjusted Door Test Two When properly installed a door should remain clear of the opening when allowed to rest at its natural full open position If door drift pulls door back into opening or spring tension is not sufﬁcient to pull door totally clear of opening the door is not properly ad...

Page 5: ...he up direction See Adjustment 2 on page 32 8 Infrared Safety Sensors Wired infrared safety sensors detect an obstruction in door path and react by reversing door 9 Multi Function Wall Station Wired wall station provides up down door motion control and independent overhead light on off control Wireless multi function wall station provides up down door motion control independent overhead light on o...

Page 6: ...ions 7 Wear protective eye wear when installing or servicing the opener or door 8 Install opener on a properly balanced and operating garage door Have a qualified service person make adjustments repairs to cables spring assemblies and other hardware before installing the opener An improperly balanced door could cause severe or fatal injury 9 Where possible install the opener seven feet or more abo...

Page 7: ...in driver gear is directly behind motor spline as illustrated NOTE Do not rotate more than 1 2 turn Place opposite end of rail on temporary support approximately 6 in height Proceed with attaching rail to opener ensuring proper engagement between sprocket coupling cogs and driver gear notches Realign if necessary making sure to keep any rotation only to the nearest notch Using the 4 pre attached 1...

Page 8: ...er s level transfer and mark the highest point of travel onto the header wall and close the door Mount the front wall bracket with its lower edge approximately 1 2 1 above the mark showing the highest point of travel and centered on the vertical center line NOTE For low headroom torsion counterbalance hold the wall bracket s bottom edge typically at 1 2 1 room permitting above the torsion spring c...

Page 9: ...m to the spacer bracket allowing door arm to swing down see caution CAUTION Support upper door arm with your free hand to prevent door arm from swinging down uncontrolled 4 Positioning Motor End of Opener Tools Needed 2 x 4 Board Non Metallic Step Ladder IMPORTANT TO PREVENT DAMAGE TO DOOR DO NOT REST THE OPENER ON THE DOOR WITHOUT USING A 2 X 4 BOARD AT LEAST 3 FEET LONG Raise the motor end of th...

Page 10: ...from ceiling joist Be sure to locate and mount to ceiling joists as illustrated Pilot drill with 1 8 drill bit and use 1 4 x 1 1 2 lag screws not supplied to ensure a rigid mount Attach opener to perforated angles using 5 16 x 3 4 bolts 5 16 lock washer and 5 16 nuts not supplied NOTE Bracing should be at an angle to provide rigid support When opener is securely attached to perforated angles remov...

Page 11: ...g nuts supplied on center line of door with middle hole in line with top rollers For metal doors mount door bracket using two 1 4 20 x 5 8 self drilling screws supplied on center line of door with middle hole in line with top rollers Door Center Line Door Bracket Top Roller Guideline Door Center Line Door Bracket Top Roller Guideline Top Roller Guideline Reinforce Door Vertically and Horizontally ...

Page 12: ...NOT SUPPLIED BY WAYNE DALTON COULD CAUSE OPENER TO MALFUNCTION Wired Wall Station Wire the garage door opener wall station using bell wire connected to COM and P B screws as illustrated Locate push button adjacent to service entrance door at a minimum height of 5 ft and at least 6 ft away from garage door Fasten the wall station in a safe location with the 2 phillips head screws making sure not to...

Page 13: ...e thread screws provided in place of the wood screws No drilling is required If high voltage wiring is contained in the box a standard NEMA solid faceplate must be installed between the box and the wall station If fastening into drywall or concrete use anchors provided When mounting to wood use a 3 32 drill bit and the drilling template located on page 39 Drill the two 3 32 mounting holes using th...

Page 14: ...re Service Entrance Door Entrapment Warning Label Wall Station Deluxe Multi Function Wireless Wall Station Installation Continued If Included Remove the battery cover right hand side of wall station by disengaging the battery cover s lower clip Install two AAA batteries into the wall station observing the polarity and of both batteries After about three seconds the red LED will begin to blink ever...

Page 15: ...unted at the same height for proper alignment b Drill pilot holes using a 3 16 drill bit Using two 5 16 x 1 1 2 lag screws permanently mount the wall mounting brackets to both door jambs In some installations it may be necessary to attach a wooden spacer to the wall to achieve the required alignment Attach the U brackets to the wall mounting brackets with 1 4 20 x 1 2 carriage bolts washers and nu...

Page 16: ... be lengthened or spliced into pre wired installation use wire nuts or other suitable connectors To Opener Wire to Opener 13 Connecting Wired Infrared Safety Sensor to Opener Tools Needed Phillips Head Screwdriver Connect infrared safety sensors to the opener as shown Shorten wires as necessary and separate wire ends Strip about 1 2 of insulation off each wire being careful not to nick wires and a...

Page 17: ...ed and contained safely away from any moving parts As soon as power is applied to the opener the light on the opener will blink once to indicate a successful self check of the controls WARNING Outlet Power Cord 15 Connecting Trolley To Latch Assembly Tools Needed None Slide the trolley until it snaps onto the latch assembly Attach warning label to the red release cord Thread the red release cord t...

Page 18: ...y upper arm will move to the open position but will not move to the closed position unless the beams are aligned The safety sensors must be aligned by moving the sending and receiving units in or out until the alignment light on the receiving unit comes on The 1 4 20 carriage bolt can be loosened to move the unit in or out as required If you have difficulty aligning beams check that both brackets ...

Page 19: ...ges 25 26 If not complete this step Trolley and latch assembly must be at the factory preset fully closed position see illustration Verify preliminary trolley and latch assembly close position is 11 to 13 between trolley clevis pin and the inside face of the door If adjustment of the trolley latch assembly position is required use the close travel adjustment screw located on the bottom of the open...

Page 20: ...gn upper and lower door arm pieces to nearest matching holes NOTE It may be necessary to apply down ward pressure on the door or slightly raise the door during this process Secure upper and lower door arms to each other using two 1 4 20 x 3 4 hex head bolts and nylock nuts NOTE Install the hex head bolts as far apart as possible when positioning the upper and lower arms NOTE Door arm angle must be...

Page 21: ...als 1 of door travel OPEN CLOSE MORE LESS MORE TRAVEL ADJUSTMENT Bottom Of Opener OPEN CLOSE MORE LESS MORE TRAVEL ADJUSTMENT Bottom Of Opener 20 Setting Door Opening Travel Tools Needed Flat Tip Screwdriver The door opener is assembled with the open travel adjustment preset for a typical door but all doors should be adjusted to stop as close as possible to the door s natural fully open resting po...

Page 22: ...turn the OPEN travel adjuster for more counter clockwise or less clockwise travel A 1 4 turn equals approximately 1 of trolley movement NOTE Confirm that the door has stopped in the UP position as a result of the upper limit switch and not because the trolley has hit the stop bolt which is mounted in the rail near the opener The correct condition can be verified by observing that the openers conve...

Page 23: ...E NECESSARY ADJUSTMENTS REPAIRS OR SEVERE OR FATAL INJURY COULD RESULT FROM OPERATING THE DOOR OPENER WARNING 21 Contact Obstruction Test Tools Needed 2 x 4 Board After installing the opener the door must reverse when it contacts a 1 1 2 inch high object or a 2 x 4 board laid flat on the garage floor Using the wall station activate the door to the fully open position Place a 2 x 4 flat on the gara...

Page 24: ... code that presents the num bers in sequential order as an example 1 2 3 4 5 6 7 8 9 0 Studies show that people naturally press the buttons in a sequential pattern Also do not select a code that uses the same button five times consecutively Thieves can easily figure out these types of codes NOTE If at anytime an error was made entering the code simultaneously press and release the 7 8 and 9 0 butt...

Page 25: ...eep keyless entry out of the reach of children measure and mark a spot at least 5 feet up from the floor Use the drilling template located on Page 39 to determine hole positions Drill 5 64 pilot holes 3 4 deep at each screw location Snap open the wireless keyless entry case with a coin Secure keyless entry base into wood framing using the two screws provided Snap the front case half back onto the ...

Page 26: ...ection of outer insulation from power cord 5 Remove lens by pressing up on both sides of the bottom of the lens at the junction of the housing releasing the locking tabs and pulling forward remove light bulb if installed 6 Remove the housing from the chassis by removing the screw securing the housing to the chassis Press on the locking tabs and slide the cover off the chassis 7 Pull the three wire...

Page 27: ...it seats on the male part of the section as shown in FIG 1 2 The door bracket must be centered and positioned on the top section so it bridges the transition point of the section thickness Attach the door bracket using 1 4 14 x 5 8 self tapping screws as shown in FIG 1 4 Re attach the u bar using 2 1 4 20 x 11 16 self drilling screws through the door bracket as shown in FIG 1 3 Finish re attaching...

Page 28: ...tapping screws to the door bracket as shown in FIG 1 5 Then attach 2 1 4 14 x 5 8 self tapping screws to the door bracket as shown in FIG 1 6 Remove vice clamps NOTE If you have a 9100 door you can use two of the 1 4 20 x 11 16 self drilling screws used to attach the u bar instead of the 1 4 14 x 5 8 self tapping screws when attaching door bracket to u bar as shown in FIG 1 6 NOTE When attaching d...

Page 29: ...ht arm to accomplish trolley settings If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the opener as shown in FIG 1 5 on page 24 A 1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance forward and counter clockwise to increase distance forward NOTE Proceed with Connecting Door Arm To Door Step 18 on pag...

Page 30: ... trolley position is required use the close travel adjustment screw located on the bottom of the opener as shown in FIG 1 5 A 1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance forward and counter clockwise to increase distance forward NOTE Proceed with Connecting Door Arm To Door Step 18 on page 14 Setting Trolley Close Position Connecting Door Arm Continued Low...

Page 31: ...ding on your setup you may have to cut straight arm to accomplish trolley settings If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the opener as shown in FIG 1 4 on page 26 A 1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance forward and counter clockwise to increase distance forward NOTE Proceed wi...

Page 32: ...rn clockwise to decrease distance forward and counter clockwise to increase distance forward NOTE Proceed with Connecting Door Arm To Door Step 18 on page 14 LOW HEADROOM TROLLEY POSITIONING CHART FOR MODEL 9700 DIM X TYPE OF ARM BEING USED REFERENCE ILLUSTRATIONS 15 18 CURVED STRAIGHT FIG 1 6 OPTIONAL HOOKUP 10 14 STRAIGHT FIG 1 6a FIG 1 6 Curved Arm Cut Straight Arm To Accomplish Trolley Setting...

Page 33: ...COMPLETELY CLOSED TO PREVENT A SEVERE OR FATAL INJURY AVOID STANDING IN A OPEN DOOR WAY OR WALKING THROUGH THE DOORWAY WHILE THE DOOR IS MOVING NEVER LET CHILDREN OPERATE DOOR OR PLAY WITH THE DOOR CONTROLS KEEP REMOTE CONTROLS AWAY FROM CHILDREN FATAL INJURY COULD RESULT SHOULD A CHILD BECOME TRAPPED BETWEEN THE DOOR AND FLOOR KEEP THE GARAGE DOOR PROPERLY BALANCED AN IMPROPERLY BALANCED DOOR COU...

Page 34: ... switch to the door lock position to suspend all normal functions of the opener The opener will remain completely disabled and non operational in this mode All wall stations transmitters and keyless entry units are ignored until the slide switch is moved to the normal position If the door is moving when the slide switch is moved to the door lock position the door lock mode is not activated and all...

Page 35: ...nt doors for multi door installations Each button or a combination of two buttons pressed simultaneously can be programmed to activate a different door Only one button at a time can be programmed to activate a specific opener Program Button Up Down Button I Opener Controls I FORCE ADJ STATUS SW PROGRAM Program Status LED Program Button Right Side Of Opener The program button located on the right s...

Page 36: ...inking this channel is already programmed You either need to choose a different channel button on the HomeLink or perform Step 3 below 3 OPTIONAL To completely clear all channels on the HomeLink unit press and hold the two outside buttons on the HomeLink unit until the HomeLink indicator light begins to flash rapidly approx 20 seconds then release both buttons Do not perform this step to train add...

Page 37: ...or light begins to flash rapidly approx 20 seconds then release both buttons Do not perform this step to train additional hand held transmitters NOTE This operation erases all previously learned transmitters and that you need to re teach any other transmitters to your HomeLink unit by repeating steps 3 6 below 3 Hold the end of the Wayne Dalton hand held transmitter approximately 1 to 3 inches awa...

Page 38: ... the PROGRAM button three times The STATUS LED and the overhead lamp will flash on and off The blink rate which corresponds to the force setting will consist of 1 to 5 fast blinks followed with a long pause between blink sequences 3 The first time an attempt is made to increase the force the setting will begin at the lightest setting 1 blink 4 To increase the force press and release the door up do...

Page 39: ...d lamp will turn on and remain lit for one minute indicating activation of the learn mode 2 Press one of the buttons on the transmitter you wish to use to operate the door The PROGRAM STATUS light on the opener will turn on and off three times indicating a successful learn 3 Press the same button on the transmitter once more to confirm operation The opener will turn on and move the door At this po...

Page 40: ...e two chain adjusting nuts at the end of the rails opposite the opener end clockwise Make sure to adjust both nuts equal amounts and until chain is approximately 1 2 above the bottom of rails when measured in the middle of the rail length Battery Replacement for Wall Station Remove the battery cover completely right hand side of wall station by disengaging the battery cover s lower clip remove the...

Page 41: ...e Step 20 Door stops and does not close fully Close limit not set properly Adjust close travel with screwdriver turn clockwise to desired setting 1 4 turn equals 1 of travel See Step 19 Door closes and then returns to fully open position and opener light ﬂashes Door arm adjustment Close travel adjustment is set beyond normal door position Obstructions on ﬂoor Adjust door arm See Step 17 and 18 Adj...

Page 42: ...olley Assembly Belt 1 18a 325022 Sprocket Coupling w Bushing Chain 1 3 309960 Chain Latch Assembly 1 18b 325687 Sprocket Coupling w Bushing Belt 1 4 324273 Door Arm Upper 1 19 252106 Sprocket Base Assembly 1 5 324272 Door Arm Lower 1 20 251228 5 16 18 x 2 Hex Bolts 2 6 308967 1 4 20 x 3 4 Machine Bolt 2 21 221014 Spacer Tubes 2 7a 325682 Chain 7 1 22 220999 5 16 18 KEP Nut As Req 325683 Chain 8 1 ...

Page 43: ... Motor Control Board 1 18 252092 Limit Assembly 1 4 306364 Power Supply Cord 1 19 249321 LED Interrupter 1 5 260570 Capacitor 1 2 H P 1 20 260556 Limit Driver Gear 1 6 306486 Wiring Harness 1 21 157039 Interrupter Disk 1 7 269028 Light Socket 1 22 260557 Shaft Limit Driver 1 8 260552 Lens 1 23 157055 Limit Adjuster 2 9 252994 MOV Surge Suppressor 1 24 306134 5 Button Wireless Keyless Entry 1 10 25...

Page 44: ...er and program button 5 digit numeric keypad which allows the operation of the garage door opener from outside by entering a programmable personal code on a keypad Can be programmed to hundreds of doors Recommended for all vault type garages without an access door Used to open the door automatically from outside the garage whenever the remote control is not available Shipped with 2 keys 80ft 22 ga...

Page 45: ...ly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 39 Cut Out Template to Aid Installation Pre drill 5 64 pilot hole Pre drill 3 32 pilot hole Multifunction Wall Station Template 5 Button Keyless Entry Template DRILL TEMPLATE ...

Page 46: ...nicians Will Answer Your Questions and or Ship Any Parts You May Need 40 Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need Call Us Toll Free 888 827 3667 Thank you for your purchase Please Do Not Return This Product To The Store ...

Page 47: ...nty does not cover normal wear or any damage beyond Manufacturer s control This Limited Warranty does not cover field replacement labor THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS WARRANTY ACT NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL EXTEND BEYOND THE APPLICABLE TIME...

Page 48: ...ctions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reor...

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