Wayne-Dalton 523RX Installation Instructions Manual Download Page 15

©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation

15

500367.0001 NEW 10/08/2020

Incoming power must meet all NEC and local building codes, plus be properly sized for the motor. To avoid the risk of electrical shock, the motor must be properly 

grounded. Always install the power cable with a drip loop to prevent water penetration.

WARNING

WARNING

To avoid serious injury or death:

-It is recommended that line voltage wiring be performed by a qualified electrician.

-Be sure that electrical power has been disconnected from the input wires being connected to the operator prior to handling these wires. An appropriate lock-out/tag-out 

procedure is recommended.

-Line voltage must meet all local building codes.

-Make sure operator voltage, phase, and frequency ratings are identical to the job site line voltage ratings.

-Input power wiring must be properly sized for the operators amperage rating.

-This motor requires 115V, single phase, 60Hz power.

WARNING

WARNING

To avoid serious injury or death DO NOT calibrate motor or operate door unless doorway is in sight and free of obstructions. Keep clear of opening while door is moving.

WARNING

WARNING

To avoid serious injury or death wall controls must be located within sight of the door.

WARNING

WARNING

SECTION 6 - MOTOR WIRING

IMPORTANT: 

REFER TO YOUR MOTOR ENCLOSURE INSTALLATION INSTRUCTIONS FOR WIRING AND PROGRAMMING THE OPENER.

To avoid serious injury or death use the waterproof connectors and cable provided. DO NOT use the metal guide rail as one of the conductors from the limit switch back 

to the Operator. Don’t connect like automotive wiring where the chassis is used as a common ground wire.

WARNING

WARNING

TYPICAL SPLICING METHOD

1. STRIP WIRES TO 0.3”. INSERT INTO CRIMP BARREL.

2. CRIMP USING CRIMP TOOL FOR PREINSULATED CRIMPS.

3. HEAT SPLICE WITH HEAT GUN UNTIL TUBING RECOVERS 

AND ADHESIVE FLOWS.

Summary of Contents for 523RX

Page 1: ...r Enclosure Included This installation manual provides the trained door technician information required to install this door READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOOR This manual is intended O...

Page 2: ...67 0001 NEW 10 08 2020 TABLE OF CONTENTS SECTION CONTENTS PAGES 1 SAFETY INFORMATION 3 2 KEY DRAWING 4 3 DOOR INSTALLATION DATA SHEET 5 4 PRE INSTALLATION CHECK LIST 6 5 INSTALLATION 7 14 6 MOTOR WIRI...

Page 3: ...and instructions OVERVIEW OF POTENTIAL HAZARDS READ THIS SAFETY INFORMATION SECTION 1 SAFETY INFORMATION Upward Rolling Doors doors are large heavy objects that move with the help of electric motors S...

Page 4: ...n of Overhead Door Corporation 4 500367 0001 NEW 10 08 2020 FIG 2 Please note that components and component locations are shown here for REFERENCE ONLY Your unit installation and component locations m...

Page 5: ...ocate the work order Door Installation Data sheet inside the door hardware box You will need to refer to the Door Installation Data sheet See FIG 2 Factory order number on door components must match w...

Page 6: ...the Opening Width and Height shown on the Door Installation Data sheet Are the guides you received suitable for the jambs Compare the guides type shown on the Door Installation Data sheet with FIG 4...

Page 7: ...FIG 4 on page 5 G Dimension must match your DOOR INSTALLATION DATA sheet Both guides MUST be on a level line and both guides MUST be plumb The G Dimension must be held within 1 8 over the entire heigh...

Page 8: ...t and lower it onto the top of the guides inserting the support bars into the guide as shown in FIG 6 Be sure the support bars are fully inserted into the guides on both sides See FIG 7 Install the wa...

Page 9: ...fork lift or other appropriate lifting equipment and lower it attaching it to the back of the jamb as shown in FIG 8 Be sure the bottom of the fascia plate is approximately 4 1 2 below the top of the...

Page 10: ...formed only by a trained door system technician using proper tools and instructions WARNING Rapidly closing curtain could result in death or serious injury Use caution when lowering curtain before spr...

Page 11: ...sion of Overhead Door Corporation 11 500367 0001 NEW 10 08 2020 STEP 4 STEP 4 ATTACH BOTTOM BAR STOPPER SECTION 5 INSTALLATION With door in the closed position attach stopper using stud plate and nuts...

Page 12: ...FRONT HOOD SECTION 5 INSTALLATION Position the hood in place as shown in FIG 13 Align the hood and attach using the screws and wall fasteners provided See FIG 13 and FIG 14 If your door is 12 0 or wi...

Page 13: ...the shaft all the way through the coupler attached to jackshaft operator in the box See FIG 15 and FIG 16 Once the Motor Enclosure is in position and aligned mark the four locations onto the jamb See...

Page 14: ...Copyright 2020 Wayne Dalton a division of Overhead Door Corporation 14 500367 0001 NEW 10 08 2020 SECTION 5 INSTALLATION STEP 6 STEP 6 INSTALL OPERATOR Continued FIG 16 FIG 17...

Page 15: ...put power wiring must be properly sized for the operators amperage rating This motor requires 115V single phase 60Hz power WARNING WARNING To avoid serious injury or death DO NOT calibrate motor or op...

Page 16: ...o the curtain guide as shown in FIG 18 IMPORTANT DO NOT REMOVE FACTORY INSTALLED INTERLOCK WIRE UNLESS INSTALLING AN INTERLOCK THIS JUMPER IS REQUIRED FOR PROPER OPENER OPERATION Wire the interlock sw...

Page 17: ...MOTOR WIRING FIG 20 Install photo eyes onto the curtain guides as shown in FIG 20 Wire the photo eyes to the bottom of the Motor Enclosure using cable gland water tight connector and to the STB conne...

Page 18: ...alton a division of Overhead Door Corporation 18 500367 0001 NEW 10 08 2020 STEP 9 STEP 9 ATTACH GUIDE COVERS SECTION 7 FINAL INSTALLATION FIG 22 Align guide covers on guides and snap into place See F...

Page 19: ...Do NOT permit children to play on near or with door or to operate controls 5 Unlock door before opening door 6 Sensing devices on motor operated doors should be tested frequently 7 Adjustments or rep...

Page 20: ...yne Dalton dealer for more details on their program offering Increase operational efficiency safety and reliability Extend useful life of your equipment Reduce probability of equipment malfunctioning...

Page 21: ...resulting from scratching abrasion or impact by any hard object and any fading or color change which may not be uniform due to unequal exposure of the curtains to sunlight or other elements Wearing a...

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