background image

Adequate framing 

members

Center 

brackets

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

5/16” x 1-5/8” Hex head 

lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head 

lag screw (RED HEAD)

5/16” x 1-5/8” Hex head lag screw 

(RED HEAD) or 5/16” x 2-1/2” Hex 

head lag screw (RED HEAD)

IF YOU HAVE A TORSION SHAFT OR A TORSION KEYED SHAFT:

 With assistance, pick up 

the torsion spring assembly and slide one end of the shaft through the rear support bracket. 

Extend the shaft through the bearing until the opposite end of the shaft can be inserted into 

the other rear support bracket. If your door came with oval bearing(s), loosely attach the oval 

bearing to the center bracket with (2) 3/8” - 16 x 1-1/2” hex head bolts and (2) 3/8” - 16 

hex nuts, as shown. Repeat for others, if needed.

Torsion shaft 

or Torsion 

keyed shaft

Horizontal 

track

Oval 

bearing

Rear support 

bracket

Rear support 

bracket

One or Two springs

Torsion shaft or 

Torsion keyed shaft

Horizontal 

track

Center 

bearing

Center 

bearing

Center 

bearing

Rear support 

bracket

Rear support 

bracket

Four springs

IF YOU HAVE TWO TORSION KEYED SHAFTS:

 With assistance, pick up the left hand 

torsion spring assembly and slide one end of the torsion keyed shaft through the end bearing 

bracket and loosely attach the oval bearing to the center bracket with (2) 3/8” - 16 x 1-1/2” 

hex head bolts and (2) 3/8” - 16 hex nuts, as shown. Repeat for others, if needed.
Repeat the same process for the right hand torsion spring assembly.

Torsion 

keyed shafts

Horizontal 

track

Center bracket assembly 

(See image below)

Center 

bracket

Center bearing 

((4) Springs)

Oval bearing ((2) Springs)

Coupler half

Coupler 

half

Rear support 

bracket

Rear support 

bracket

Two or Four springs

Oval bearing (See 

image below)

Center bracket 

(See image below)

(2) 3/8” - 16 

Hex nuts

Center bracket

Center 

bearing

(2) 3/8” - 16 x 1-1/2” 

Hex head bolts

Adequate framing member

Torsion shaft / 

Torsion keyed shaft

Torsion spring

Four 

springs

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

5/16” x 1-5/8” Hex head lag screw 

(RED HEAD) or 5/16” x 2-1/2” Hex 

head lag screw (RED HEAD)

(2) 3/8” - 16 

Hex nuts

Center bracket

Oval 

bearing

(2) 3/8” - 16 x 1-1/2” 

Hex head bolts

Adequate framing member

Torsion shaft / 

Torsion Keyed shaft

One or two springs

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

5/16” x 1-5/8” Hex head 

lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head 

lag screw (RED HEAD)

Attaching Torsion Spring

 

17

 

IMPORTANT: 

THE SPRING WARNING TAG(S) SUPPLIED MUST BE SECURELY ATTACHED 

TO THE STATIONARY SPRING CONE(S) IN PLAIN VIEW. SHOULD A REPLACEMENT SPRING 

WARNING TAG BE REQUIRED, CONTACT WAYNE DALTON FOR FREE REPLACEMENTS.

FOR DOORS WITHOUT COUPLER ASSEMBLY:

 Equalize the amount that the torsion shaft / 

torsion keyed shaft protrudes on each side. Align the stationary cone(s) of the torsion springs 

with the slots in the rear support bracket and secure using (2) 3/8” - 16 x 1-1/2” truss head 

bolts and (2) 3/8” - 16 hex nuts.

FOR DOORS WITH A COUPLER ASSEMBLY:

 At the middle of the two center bearing 

brackets, re-assemble the coupler assembly by loosely fastening the coupler halves together 

re-using the (3) 3/8” - 16 x 1-1/2” hex head screws, (6) 3/8” Washers, (3) 3/8” lock washers 

and the (3) 3/8” - 16 hex nuts, as shown.

NOTE:

 Ensure both torsion keyed shafts have equal amounts of the shafts extending from 

each rear support bracket.
Next, align the stationary cone(s) of the torsion springs with the slots in the rear support 

brackets and secure using (2) 3/8” - 16 x 1-1/2” truss head bolts and (2) 3/8” - 16 hex nuts. 

Repeat for opposite side. Secure all oval bearing(s), to the center bracket with (2) 3/8” - 16 x 

1-1/2” hex head bolts and (2) 3/8” - 16 hex nuts.

NOTE:

 If you have 4 springs, secure the torsion spring(s) to the center bracket with (2) 3/8” - 

16 x 1-1/2” hex head bolts and (2) 3/8” - 16 nuts.

IMPORTANT: 

NEVER USE MORE THAN ONE BEARING WHEN ATTACHING TWO SPRINGS TO 

ONE CENTER BRACKET.

10

Summary of Contents for 44 Double Flush

Page 1: ...Operation And Maintenance 14 Warranty 15 Wayne Dalton a division of Overhead Door Corporation Model 44 Double Flush T O R S I O N QUICK START GUIDE RESIDENTIAL AND LIGHT COMMERCIAL REAR MOUNT LOW HEAD...

Page 2: ...t information 18 For windloaded doors the wind performance is achieved via the entire door system and component substitution is not authorized without express permission by Wayne Dalton NOTE It is rec...

Page 3: ...Torsion Keyed Shaft As Required I7 Torsion Keyed Shafts As Required I8 Keys As Required I9 Center Coupler Assembly As Required I10 Cable Sheaves I11 Oval bearings As Required I12 Cable sheave saddles...

Page 4: ...bottom section If there is more than 1 2 excess weather seal on either side trim weather seal even with bottom section Attaching Bottom Corner Brackets 3 NOTE Refer to door section identification loc...

Page 5: ...her half center hinge s If you have single graduated end hinges insert a short stem track roller short stem tandem track roller if included into the hinge tube on each side If you have double graduate...

Page 6: ...upper slot of the center hinge to the Intermediate section using 1 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut Secure the lower hole of the center hinge to the Intermediate section using...

Page 7: ...me process for the other side Repeat same process for other sections except top section Stacking Top Section 11 Place the top section in the opening Temporarily secure the top section by driving a nai...

Page 8: ...ws engage into solid structural lumber WARNING FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR FALLING WHEN RAISED CAUSING SEVERE OR FATA...

Page 9: ...oupler half to the torsion keyed shaft NOTE Tighten the set screws to 14 15 ft lbs Once set screws contact the shaft tighten screws an additional 1 2 turn Repeat the same process for the other side To...

Page 10: ...bearing 2 3 8 16 x 1 1 2 Hex head bolts Adequate framing member Torsion shaft Torsion keyed shaft Torsion spring Four springs 5 16 x 1 5 8 Hex head lag screws RED HEAD 5 16 x 1 5 8 Hex head lag screw...

Page 11: ...rsion shaft Black cable drum left hand side Horizontal track Left hand end bearing bracket Key Torsion keyed shaft s Torsion spring Left wound black winding cone left hand side Tighten set screws on c...

Page 12: ...ng s WARNING FAILURE TO ENSURE DOOR IS IN A CLOSED POSITION AND TO PLACE LOCKING PLIERS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RISE AND CAUSE SEVERE OR FATAL INJURY Winding Bars Steel Rods Size Of Wind...

Page 13: ...n the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious injury to fingers and or hands if pl...

Page 14: ...Ensure the door track rollers are rotating freely when opening and closing the door If track rollers do not rotate freely clean the door tracks removing dirt and any foreign substances Clean and lubri...

Page 15: ...ade primer or stain and two 2 coats of high quality acrylic latex exterior grade finish paint or sealer applied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting...

Page 16: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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