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Wayne-Dalton 105, Installation Instructions And Owner'S Manual

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Wayne-Dalton 105 Installation Instructions And Owner'S Manual Download Page 24

If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to 
contact a customer service representative. They will be happy to handle any questions that you 
may have.

Thank you for your purchase.

PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE

After installation is complete, leave this Installation 

Instructions And Owner’s Manual with the homeowner, or 

fasten it near garage door for easy reference.

Summary of Contents for 105

Page 1: ...s 6 Counterbalance Installation Instructions 13 Optional Installation 20 Door Arm Hookup 20 Lift Handles 20 Pull Down Rope 20 Maintenance 21 Cleaning Your Garage Door 21 Painting Your Garage Door 21 M...

Page 2: ...NERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTA...

Page 3: ...inished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips if applicable Jamb 1 8...

Page 4: ...on side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM SECTION can be identified by 1 The INTERMEDIATE I SECTION can be identified...

Page 5: ...5 Center Bracket As Required J6 Center Bearing As Required J7 Torsion Shaft Torsion Keyed Shaft As Required J8 Torsion Keyed Shafts As Required J9 Keys As Required J10 Center Coupler Assembly As Requi...

Page 6: ...tom weather seal with the flap pointing towards the outside surface of the bottom section Starting at one end of the door measure inward 1 and attach the bottom weather seal to the bottom of the botto...

Page 7: ...applications Short stem track roller Spacer 4 1 4 14 x 1 Lag screws Track roller carrier Typical bottom corner bracket STD facing UP Side view of track roller carrier s Inner holes 2 Track Outer holes...

Page 8: ...LONG STRUT Attach the upper slot of the center hinge to the Intermediate section using 1 1 4 20 x 1 7 8 carriage bolt and 1 1 4 20 flange hex nut Secure the lower hole of the center hinge to the Inte...

Page 9: ...ing 1 1 4 20 x 1 7 8 carriage bolt and 1 1 4 20 flange hex nut Secure the lower hole of the graduated end hinge to the Intermediate section using 1 1 4 20 x 1 7 8 carriage bolt and 1 1 4 20 flange hex...

Page 10: ...op Of Section 110 116 1 Short 310 311 314 316 Top Section Short Strut Strutting Schedule For Door Heights Greater Than Or Equal to 8 1 Door Models Door Width Location On Top Section Up To and In cludi...

Page 11: ...rack rollers and the door jamb Starting on the left hand side remove the nail holding the bottom section to jamb Position the left hand vertical track assembly angle mount assembly over the track roll...

Page 12: ...eader near the center of the door and bending it over the top section Now flip up the graduated end hinge and center hinge leaves hold tight against section and fasten center hinges first and end hing...

Page 13: ...e 1 4 20 Flange hex nuts Horizontal track Track roller Top section Intermediate section Top section Top section If needed lock each of the top fixture slides into place using 1 1 4 20 x 9 16 track bol...

Page 14: ...een the center of the door and the end bracket on each side to locate the intermediate center brackets Attach each of the center bracket s to the mounting surface using 5 16 RED HEAD lag screws as sho...

Page 15: ...ring assembly and slide one end of the torsion keyed shaft through the end bearing bracket Lay the other side of the torsion keyed shaft into the center bracket Repeat the same process for the right h...

Page 16: ...Adjust cable tension as needed until right and left cables both respond the same Once the counterbalance cables are set and if applicable tighten the coupler assembly together by tightening the 3 3 8...

Page 17: ...rings or parts to which springs are connected such as steel brack ets cables wood blocks fasteners or other parts of the counterbalance system Adjustments or repairs must ONLY be made by a trained doo...

Page 18: ...ce locking pliers on torsion shaft as shown in Step Attaching Counterbalance Lift Cables Insert a winding rod into the winding cone Push upward on the winding rod slightly while carefully loosening th...

Page 19: ...t in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including m...

Page 20: ...at point NOTE Some Garage Doors may require both lift handles to be installed on bottom section If your bottom section height is 28 or 29 install both lift handles onto the bottom section Install bott...

Page 21: ...ce settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installa tion operation maintenance and testing of the operator MAINTAININ...

Page 22: ...t in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including m...

Page 23: ...pplied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting and maintenance instructions Sections must be finished within five 5 days of receipt and prior to instal...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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