Wayne-Dalton 105 Installation Instructions And Owner'S Manual Download Page 19

HIGH SPRING TENSION CAN CAUSE 
SERIOUS INJURY OR DEATH.

DO NOT

 adjust, repair or remove springs or parts to 

which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of 
the counterbalance system.

Adjustments or repairs must 

ONLY

 be made by a 

trained door systems technician using proper tools 
and instructions.

DO NOT

 remove, cover or paint over this tag. Prod-

uct user should inspect this tag periodically for 
legibility and should order a replacement tag from 
the door manufacturer, as needed.

©Copyright 2010 Overhead Door Corporation                                                     

102081   REV2 06/24/2010

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

346214  NEW 11/19/2010

CALIFORNIA HEALTH AND SAFETY 

CODE SECTION 25249.6

DRILLING, SAWING, SANDING OR 

MACHINING WOOD PRODUCTS GENERATES

WOOD DUST, A SUBSTANCE KNOWN TO THE 

STATE OF CALIFORNIA TO CAUSE CANCER. 

AVOID INHALING WOOD DUST OR USE A 

RESPIRATOR OR OTHER SAFEGUARDS FOR 

PERSONAL PROTECTION.

WARNING

THIS WOOD PRODUCT REQUIRES PROPER    
FINISHING 

PRIOR

 TO ANY DOOR HARDWARE BEING 

APPLIED. BOTH INNER AND OUTER FACES OF THE 
SECTION(S), AS WELL AS ALL EDGE SURFACES 
MUST BE PREPARED AND FINISHED IN STRICT 
ACC0RDANCE TO THE DIRECTIONS GIVEN IN THE 
INSTALLATION INSTRUCTIONS AND OWNER’S 
MANUAL UNDER “MAINTENANCE AND PAINTING 
INSTRUCTIONS FOR ALL WOOD DOORS”.

IMPROPER STORAGE, IMPROPER TRANSPORTATION 
AND/OR DELAY IN FINISHING, THAT ALLOWS FOR 
THE EXPOSURE OF THIS WOOD PRODUCT TO   
MOISTURE AND/OR OTHER CONTAMINANTS, 

VOIDS

 

THE LIMITED WARRANTY.

IMPORTANT

316986

WARNING

WARNING

Lift handles/gripping points are required 

on this door, located as spelled out in the 

installation instructions, even if the door 

is motor operated.
Failure to install and use these lift handles/

gripping points on this door can result in

serious injury to fingers and/or hands, if

placed in the opening between sections,

when the door is operated manually.

The adjacent bottom corner bracket and 
all cable retention features including 
milford pins, cotter pins, & clevis pins are 
under HIGH SPRING TENSION.
Adjustments and repairs must only be

made by a trained door systems

technician, using proper tools and

instructions.

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

325304  REV3 06/26/12

© Copyright 2012, 
Overhead Door Corporation

WARNING

WARNING

Lift handles/gripping points are required 

on this door, located as spelled out in the 

installation instructions, even if the door 

is motor operated.
Failure to install and use these lift handles/

gripping points on this door can result in

serious injury to fingers and/or hands, if

placed in the opening between sections,

when the door is operated manually.

The adjacent bottom corner bracket and 
all cable retention features including 
milford pins, cotter pins, & clevis pins are 
under HIGH SPRING TENSION.
Adjustments and repairs must only be

made by a trained door systems

technician, using proper tools and

instructions.

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

325304  REV3 06/26/12

© Copyright 2012, 
Overhead Door Corporation

SAFETY INSTRUCTIONS

1.

  Operate door ONLY when it is properly   

 adjusted and free of obstructions.

2.

  If a door becomes hard to operate,  

 

 

inoperative or is damaged,  immediately  

 

have necessary adjustments and/or repairs  

 

made by a trained door system technician  

 

using proper tools and instructions.

3.

  DO NOT stand or walk under a moving door,  

 

or permit anybody to stand or walk under  

 

an electrically operated door.

4.

  DO NOT place fingers or hands into open  

 

section joints when closing a door. Use lift  

 

handles/gripping points when operating  

 door manually.

5.

  DO NOT permit children to operate garage  

 door or door controls.

6.

  Due to constant extreme spring tension,  

 

DO NOT attempt any adjustment, repair or  

 

alteration to any part of the door,  

 

 

especially to springs, spring brackets,    

 

bottom corner brackets, red colored    

 

fasteners, cables or supports. To avoid   

 

possible severe or fatal injury, have any  

 

such work performed by a trained door  

 

system technician using proper tools and  

 

instructions.

7.

  On electrically operated doors, pull down  

 

ropes must be removed and locks must be  

 

removed or made inoperative in the open  

 (unlocked) position.

8.

  Top section of door may need to be    

 

reinforced when attaching an electric    

 

opener. Check door and/or opener  

 

 

manufacturer’s instructions.

9.

  VISUALLY inspect door and hardware    

 

monthly for worn and/or broken parts.   

 

Check to ensure door operates freely.

10.

 Test electric opener’s safety features    

 

monthly, following opener manufacturer’s  

 

instructions.

11.

 NEVER hang tools, bicycles, hoses, clothing  

 

or anything else from horizontal tracks.  

 

Track systems are not intended or designed  

 

to support such extra weight. 

Place label at a readable height on door. DO NOT  

remove, cover or paint over this label. Product 

user should inspect this label periodically for 

legibility and should order a replacement label 
from the door manufacturer as needed.

324100              REV7   09/16/2013

Quality garage doors since 1954

Wayne Dalton

2501 S. State Hwy 121 Bus., Suite 200

Lewisville, TX 75067

For service, call (800) 827-3667

www.Wayne-Dalton.com

Copyright 2013 Wayne Dalton, a

Division of Overhead Door Corp.

 

Residential warning label, The warning label will 

either be on the right or the left end stile.

Bottom section warning labels

Residential Dust label

(For California Residents Only)

Wood label 

important notice

Torsion spring tag(s) 

(one per spring)

19

Summary of Contents for 105

Page 1: ...s 6 Counterbalance Installation Instructions 13 Optional Installation 20 Door Arm Hookup 20 Lift Handles 20 Pull Down Rope 20 Maintenance 21 Cleaning Your Garage Door 21 Painting Your Garage Door 21 M...

Page 2: ...NERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTA...

Page 3: ...inished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips if applicable Jamb 1 8...

Page 4: ...on side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM SECTION can be identified by 1 The INTERMEDIATE I SECTION can be identified...

Page 5: ...5 Center Bracket As Required J6 Center Bearing As Required J7 Torsion Shaft Torsion Keyed Shaft As Required J8 Torsion Keyed Shafts As Required J9 Keys As Required J10 Center Coupler Assembly As Requi...

Page 6: ...tom weather seal with the flap pointing towards the outside surface of the bottom section Starting at one end of the door measure inward 1 and attach the bottom weather seal to the bottom of the botto...

Page 7: ...applications Short stem track roller Spacer 4 1 4 14 x 1 Lag screws Track roller carrier Typical bottom corner bracket STD facing UP Side view of track roller carrier s Inner holes 2 Track Outer holes...

Page 8: ...LONG STRUT Attach the upper slot of the center hinge to the Intermediate section using 1 1 4 20 x 1 7 8 carriage bolt and 1 1 4 20 flange hex nut Secure the lower hole of the center hinge to the Inte...

Page 9: ...ing 1 1 4 20 x 1 7 8 carriage bolt and 1 1 4 20 flange hex nut Secure the lower hole of the graduated end hinge to the Intermediate section using 1 1 4 20 x 1 7 8 carriage bolt and 1 1 4 20 flange hex...

Page 10: ...op Of Section 110 116 1 Short 310 311 314 316 Top Section Short Strut Strutting Schedule For Door Heights Greater Than Or Equal to 8 1 Door Models Door Width Location On Top Section Up To and In cludi...

Page 11: ...rack rollers and the door jamb Starting on the left hand side remove the nail holding the bottom section to jamb Position the left hand vertical track assembly angle mount assembly over the track roll...

Page 12: ...eader near the center of the door and bending it over the top section Now flip up the graduated end hinge and center hinge leaves hold tight against section and fasten center hinges first and end hing...

Page 13: ...e 1 4 20 Flange hex nuts Horizontal track Track roller Top section Intermediate section Top section Top section If needed lock each of the top fixture slides into place using 1 1 4 20 x 9 16 track bol...

Page 14: ...een the center of the door and the end bracket on each side to locate the intermediate center brackets Attach each of the center bracket s to the mounting surface using 5 16 RED HEAD lag screws as sho...

Page 15: ...ring assembly and slide one end of the torsion keyed shaft through the end bearing bracket Lay the other side of the torsion keyed shaft into the center bracket Repeat the same process for the right h...

Page 16: ...Adjust cable tension as needed until right and left cables both respond the same Once the counterbalance cables are set and if applicable tighten the coupler assembly together by tightening the 3 3 8...

Page 17: ...rings or parts to which springs are connected such as steel brack ets cables wood blocks fasteners or other parts of the counterbalance system Adjustments or repairs must ONLY be made by a trained doo...

Page 18: ...ce locking pliers on torsion shaft as shown in Step Attaching Counterbalance Lift Cables Insert a winding rod into the winding cone Push upward on the winding rod slightly while carefully loosening th...

Page 19: ...t in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including m...

Page 20: ...at point NOTE Some Garage Doors may require both lift handles to be installed on bottom section If your bottom section height is 28 or 29 install both lift handles onto the bottom section Install bott...

Page 21: ...ce settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installa tion operation maintenance and testing of the operator MAINTAININ...

Page 22: ...t in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including m...

Page 23: ...pplied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting and maintenance instructions Sections must be finished within five 5 days of receipt and prior to instal...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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