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User Interface - Indicator LED

Power

•  On when 115 V (ac) is applied.
•  Off when power disconnected or transformer fuse is blown.

Priority

•  On when zone 1 has priority over zones 2 and 3. 
•  Flashing while in priority override.

RoomResponse

TM

•  On when modulating condensing boiler is operating 

below maximum setting.

System Pump

•  On when zone valve end switches are closed (valve open).
•  Off when zone valve end switches are open circuit (valve closed).

Zone 1 Call

•  On when thermostat 1 calls for heat.
•  Off when thermostat 1 stops calling for heat.

Zones 2 and 3 Call

•  On when the corresponding thermostat calls for heat.
•  Off during priority operation.
•  Off when corresponding thermostat stops calling for heat.

Zones 1 to 3 Valve Open

•  On when corresponding thermostat calls for heat 

and the zone valve is open (end switch closed).

•  Off when zone valve closed (end switch open circuit).
•  Off when corresponding thermostat stops calling for heat.

Sequence of Operation

Zone Operation

When a thermostat calls for heat by closing the R and 

W terminals:
•  24 V (ac) is applied to the corresponding zone valve.

•  The corresponding zone indicator LED is turned on.

Boiler Operation

When a thermostat calls for heat by closing the R and 

W terminals:
•  The boiler end switch XX is closed to fire the boiler. 

This requires the control DIP switch to be set to 

Master.

•  The RoomResponse

TM

 0-10 V (dc) or 4-20 mA signal 

is sent to a modulating-condensing boiler.

DHW Operation

Many modulating-condensing boilers have multiple 

temperature call inputs. Wire the DHW end switch to input 

recommended in the boiler’s manual.
When a zone 1 calls for heat by closing the R and W 

terminals:
•  The DHW end switch is closed to fire the boiler at the 

DHW temperature.

•  The Mod Boiler output is changed to 10 V (dc) or 20 mA.

Priority Override

•  The Priority LED light flashes when priority override is in effect. 

•  Priority for zone 1 is in effect for 60 minutes after 

which priority override starts by shutting off zone 

1 and resumes heating on zones 2 and 3 and 

expansion zones. 

•  During priority override, the mod max dial setting 

limits the RoomResponse

TM

 signal to the boiler.

Master / Member DIP Switch

•  Allows for unlimited expansion using additional 

Switching Relays and/or Zone Valve Controls.

•  The Master Switching Relay is wired and operates the boiler.

•  If using a single Switching Relay set to Master.

•  When using multiple Switching Relays and/or Zone 

Valve Controls, set one control to Master and set all 

other controls to Member.

•  The boiler end switch XX only closes when the DIP 

switch is set to Master and does not close when set 

to Member. 

T-Stat 1 Priority DIP Switch

When T-Stat 1 is calling for heat by closing the R and W 

terminals:
•  115 V (ac) is applied to the Priority Pump 1.

•  Zone 1 indicator LED is turned on.

•  Priority indicator LED is turned on.

•  Zones 2 and 3 zone valves and LEDs are turned off.

•  Expansion Member controls shut off their zones.

•  After 60 minutes of continuous zone 1 call for DHW 

heating the control goes into priority override. This 

prevents building freeze up if the DHW tank aquastat 

fails in the closed position.

•  A jumper wire must be installed on the zone 1 end 

switch if a pump is installed and the Zone Valve End 

Switches DIP switch is set on.

Exercising DIP Switch

•  ON: Each circulator pump is energized for 30 

seconds every 72 hours.

•  OFF: Circulator pump exercising disabled.

Post Purge DIP Switch

•  ON: After thermostat 1 stops calling for heat, the 

zone 1 priority pump and zone valve remain on for 2 

minutes to purge heat from the boiler to the zone.

•  OFF: Post purge disabled.

Mod Boiler DIP Switch

Select either 0-10 V (dc) or 4-20 mA signal to the modulating 

condensing boiler. Consult the boiler manual to determine 

the signal type. The DIP switch position does not matter 

if the modulating boiler output is not used.

System Pump During Priority DIP Switch

•  On: System pump operates when zone 1 calls for heat.

•  Off: System pump shuts off when zone 1 calls for 

heat. Typically set off when using a pump for heating 

a domestic hot water tank.

System Pump With Member Call DIP Switch

•  On: System pump on the master control runs when a 

zone on a member control calls for heat.

•  Off: System pump on the master control does not 

turn on when a zone on a member control calls for 

heat.

Zone Valve End Switches DIP Switch

•  On: System pump and boiler will not turn on until the 

zone valve end switch is closed. Select this option 

when using 3 or 4-wire zone valves.

•  Off: System pump and boiler turn on immediately 

when a thermostat calls for heat. Select this option 

when using 2-wire zone valves.

Fuses

•  All fuses are T5A 250V slow blow, glass 5 x 20 mm.

•  Fuses 1 and 2 correspond to the 24 V (ac) 

transformer power supply. If a fuse is blown, first 

check that the thermostat wiring is not shorted. Then 

replace the fuse.

Summary of Contents for Tekmar Zone Valve Control 303V Series

Page 1: ...or and zone valves to provide heating to a zoned hydronic heating system RoomResponseTM signal Compatible with all low voltage thermostats Unlimited zone expansion Zone priority Priority override Pump exercising Post purge Away signal shared between tekmar thermostats Features LED for each zone priority end switch and RoomResponseTM Four ground screws Top bottom and back conduit knockouts Fuses pr...

Page 2: ... if not avoided could result in minor or moderate injury This symbol identifies practices actions or failure to act which could result in property damage or damage to the equipment Read manual and all product labels BEFORE using the equipment Do not use unless you know the safe and proper operation of this equipment Keep this manual available for easy access by all users Replacement manuals are av...

Page 3: ...eedle nose pliers Wire stripper 18 AWG LVT solid wire low voltage connections 14 AWG solid wire line voltage connections Four 1 8 1 wood screws 1 Zone Valve Control 303V 2 Spare fuses located in cover Installation Manual 303V_D Keep the control dry Avoid potential leakage onto the control Maintain relative humidity less than 90 in a non condensing environment Avoid exposure to extreme temperatures...

Page 4: ... A B C D E FUSE 2 FUSE 1 END SWITCH MOTOR POWER PRIORITY SYSPUMP ROOM RESPONSE ZONE 1 70 80 90 60 50 100 MOD MAX END SWITCH MOTOR ZONE 2 END SWITCH MOTOR ZONE 3 END SWITCH MOTOR ZONE 4 END SWITCH MOTOR ZONE 5 END SWITCH MOTOR ZONE 6 MASTER MEMBER OFF OFF OFF T STAT1PRIORITY ON EXERCISING ON POSTPURGE ON MODBOILER 0 10V SYSTEMPUMPDURINGPRIORITY ON SYSTEMPUMPWITHMEMBERCALL ON ZONEVALVEENDSWITCHES ON...

Page 5: ...V End switch jumper required for Zone 1 when using a pump and Zone Valve End Switch DIP On Away C R Rh W R W MOD X X tN4 T1 T2 T3 T4 T5 T6 A DHW C R W BOILER T STAT 1 T STAT 2 T STAT 3 tN4 A C R W tN4 A C R W T STAT 4 tN4 A C R W T STAT 5 tN4 A C R W T STAT 6 EXPANSION tN4 A C R W tN4 A B C D E FUSE 2 FUSE 1 END SWITCH MOTOR POWER PRIORITY SYSPUMP ROOM RESPONSE ZONE 1 70 80 90 60 50 100 MOD MAX EN...

Page 6: ... ON EXERCISING ON POSTPURGE ON MODBOILER 0 10V SYSTEMPUMPDURINGPRIORITY ON SYSTEMPUMPWITHMEMBERCALL ON ZONEVALVEENDSWITCHES ON RESERVED 120 VAC POWER PUMP PUMP 1 SYSTEM PRIORITY L N L N L N OFF OFF OFF 4 20mA Away C R Rh W Away C R Rh W R W R W MOD X X tN4 T1 T2 T3 T4 T5 T6 A DHW C R W BOILER T STAT 1 T STAT 2 T STAT 3 tN4 A C R W tN4 A C R W T STAT 4 tN4 A C R W T STAT 5 tN4 A C R W T STAT 6 EXPA...

Page 7: ... the boiler If using a single Switching Relay set to Master When using multiple Switching Relays and or Zone Valve Controls set one control to Master and set all other controls to Member The boiler end switch XX only closes when the DIP switch is set to Master and does not close when set to Member T Stat 1 Priority DIP Switch When T Stat 1 is calling for heat by closing the R and W terminals 115 V...

Page 8: ...tration Boiler Make Model Required Adapter Supplied by boiler manufacturer 0 10 V dc 4 20 mA DIP Switch Mod Max Dial for Boiler Design Temperature 120 F 140 F 160 F 180 F Aerco AM series Not required 0 10 V 50 65 80 100 Bosch Greenstar ICM Module 0 10 V 55 70 80 100 Buderus GB142 GB162 EM10 Module 0 10 V 50 60 75 90 Burnham Alpine Not required 4 20 mA 50 70 85 100 Camus Modulating Micoflame Not re...

Page 9: ... Change Energy Management setting Central Heat Modulation Source to 4 20 mA Change Energy Management setting Central Heat 4 20 mA Setup 4 mA Water Temperature to 80 F 26 5 C 9 10 22 23 5 6 16 17 2 U 1 X X T T 1 2 9 10 No changes to the boiler are required On the V10 controller Set Load 1 to External Control Change Max Control 9 5 Vdc to 190 F 88 C Change Min Control 2 1 Vdc to 32 F 0 C IBC V10 Con...

Page 10: ...etpoint source to 4 20mA Enter boiler password Set Parameter Setpoint source to 4 20mA Lochinvar Knight Lochinvar FTXL NTI Trinity LX Riverside HeatStation NTI Trinity Fire Tube 303V 303V 303V 303V 303V Sensor I O 24Vac I O X X W R 1 2 37 38 X X W R 21 22 35 36 X X CH1 R 3 5 11 12 X X CH1 R 3 5 4 5 8 EMS 9 Laars Mascot FT Peerless Pinnacle Terminal Strip Peerless Pinnacle Control Board Peerless PF...

Page 11: ...nsion Module EA1 Plug 0 10V Zone Valve Control 303V Three Zones with Priority Literature Submittal 303V_C Installation Manual 303V_D Job Record 303V_J Packaged weight 5 0 lb 2250 g Dimensions 8 3 16 H x 10 11 16 W x 2 3 8 D 208 x 271 x 60 mm Enclosure Cover ABS plastic Base galvanized steel NEMA type 1 Approvals CSA C US RoHS Ambient conditions Indoor use only 32 to 122 F 0 to 50 C RH 90 non conde...

Page 12: ... made by Pur chaser to its customers which are different from or in excess of the tekmar Limited Warranty are the Purchaser s sole responsibility and obligation Purchaser shall indemnify and hold tekmar harmless from and against any and all claims liabilities and damages of any kind or nature which arise out of or are related to any such representations or warranties by Purchaser to its customers ...

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