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Extension Cords 

Because electrofusion fittings produce a high amperage draw, the use of an extension cord is not encouraged. In the event 

such usage is necessary, the following lengths and wire gauges are recommended: 

Cord Length 

Wire Gauge 

Less than 25 feet 

12/3 

Less than 50 feet 

10/3 

Less than 100 feet 

8/3 

Extension cords should not be used when fusing multiple fittings at the same time

Calibration Warnings 

** This section applies to the 

RF-3000LE Electrofusion Processor 

only. 

Rionfuser™ Electrofusion Processors

 are programmed to provide operators plenty of time to schedule a calibration. However, if the 

RF-3000LE Electrofusion Processor 

reaches its calibration due date, it will stop fusing until it has been calibrated. 

When the calibration due date is within 90 days or less, the processor will display reminders whenever the machine is powered 

on. The calibration reminder will look similar to this: 

90 DAY REMINDER 

Calibration Due On 

mm/dd/yyy 

PRESS START 

The processor will countdown the number of days until calibration is due. The text mm/dd/yyyy shows the month, day and year 

that the calibration is due. 

To avoid being locked out of the processor, Watts recommends scheduling a calibration as soon as it starts to 

display this reminder message. 

On the date that calibration is due, the processor will display, "Error 113: Calibration Required", and stop fusing until it is 

calibrated. 

When the RF-3000LE Electrofusion Processor displays Error 113, it will not fuse until it has been calibrated. 

To schedule a calibration, please see page 2 for instructions and contact information. 

General Maintenance 

Changing the Fuse 

** This section applies to the RF-3000LE Electrofusion Processor only. The Rionfuser™ LT Electrofusion Processor has 

no external fuse that can be changed. 

Important Notes 

•  The fuse protects the internal electronic circuitry. If the display lights up when power is turned on, you DO NOT need to 

replace the fuse. 

•  This procedure should be performed in a "shop" environment, never a "field" environment. 
•  The most probable cause of fuse failure is a defective or inappropriately sized generator. If you have a fuse problem, check 

your generator first. 

Tools Required 

•  1/8" Flat Blade Screwdriver 
•  5 x 20mm, 250V, 2 Amp Slow Blow Fuse 

Use a Cooper Bussman Fuse Part Number BK1/S506-2-R or equivalent. 

Procedure 

1. Insert a screwdriver into the slot in the fuse holder cap. Press in slightly while turning counterclockwise, then remove the 

cap. The fuse should come out when the cap is removed. 

2.  Remove the old fuse and replace it with the new one. 
3.  Replace the fuse cap by pushing down and turning it clockwise. 

Summary of Contents for RionFuse CF

Page 1: ...ent Keep this Manual for future reference DANGER Electricity electrocution and shock hazards WARNING Local building or plumbing codes may require modifications to the information provided You are requ...

Page 2: ...e has passed This will not prevent the processor from performing fusions however the processor should be calibrated as soon as possible NOTICE The correct output voltage cannot be assured if the proce...

Page 3: ...tput cable ends User accessible fuse Emergency stop switch Can store fusion information for 1 000 fusions Model RF 3000LE Specification Hermetically sealed joints conforming to ASTM F1290 Technique 1...

Page 4: ...pipe fitting to insure that the coupling is properly positioned during the fusion cycle Then using 60 grit emery cloth abrade the marked ends of the pipe and fitting to remove the natural sheen of th...

Page 5: ...e pipe during the fusion process With the Rionfuser unit connected to a dedicated power source and powered ON connect the lead cables to the coupling Connect lead cables Step 5 Selecting Fitting Style...

Page 6: ...nce the parameters have been verified press START to begin the fusion weld Fusion cycle type selection screen Step 9 Successful Weld Completion After pressing START the Rionfuser will begin the weld A...

Page 7: ...le from Orion Engineering Department To download fusion data from the processor to a USB flash drive perform the following steps 1 Turn on the processor and allow it to proceed through the INTERNAL SE...

Page 8: ...e processor This AC power wource should Be well maintained and subjected to a periodic maintenance schedule Provide output voltage within the specified operating range Contain a matching outlet which...

Page 9: ...soon as it starts to display this reminder message On the date that calibration is due the processor will display Error 113 Calibration Required and stop fusing until it is calibrated When the RF 3000...

Page 10: ...ation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fou...

Page 11: ...ult rieure DANGER Pr sence d lectricit risque d lectrocution et de d charges lectriques AVERTISSEMENT Il se peut que les codes du b timent ou de plomberie locaux n cessitent des modifications aux info...

Page 12: ...usions cependant le processeur doit tre talonn d s que possible AVIS La tension de sortie correcte ne peut tre garantie si le processeur n est pas talonn au moins une fois tous les deux 2 ans Coordonn...

Page 13: ...teur Interrupteur d arr t d urgence Peut stocker les informations de fusion pour 1 000 fusions Mod le RF 3000LE Sp cifications Des joints herm tiques conformes la norme ASTM F1290 Technique 1 doivent...

Page 14: ...ite en utilisant une toile d meri de grain 60 poncez les extr mit s marqu es du tuyau et du raccord pour retirer le lustre naturel du plastique Lorsque c est fait nettoyez soigneusement toutes les sur...

Page 15: ...processus de fusion L unit Rionfuser tant connect e une source d alimentation d di e et mise sous tension branchez les c bles sur l accouplement Brancher les c bles tape 5 S lection du style de raccor...

Page 16: ...es param tres ont t v rifi s appuyez sur START pour commencer le soudage par fusion cran de s lection du type de cycle de fusion tape 9 R ussite du soudage Apr s avoir appuy sur START le Rionfuser com...

Page 17: ...RF 3000LE USB ou Rionfuser LT sont t l charg es sur un lecteur flash USB externe Les donn es sont sorties dans un format binaire compatible avec une feuille de calcul Excel macro gratuite disponible...

Page 18: ...tretenue et soumise un programme de maintenance p riodique Fournir une tension de sortie dans la plage de fonctionnement sp cifi e Comporter une prise de courant adapt e qui doit tre connect e la fich...

Page 19: ...nce s afficher la date laquelle l talonnage doit tre effectu le processeur affiche Erreur 113 talonnage requis et arr tera la fusion jusqu ce qu il soit talonn Lorsque le processeur d lectrofusion RF...

Page 20: ...ts de r paration ou de remplacement des autres biens ayant t endommag s si ce produit ne fonctionne pas correctement autres co ts aff rents aux frais de main d uvre de retards de vandalisme de n glige...

Page 21: ...nsultas posteriores PELIGRO Riesgo de electricidad descarga el ctrica y choque el ctrico ADVERTENCIA Los reglamentos locales de construcci n o plomer a pueden requerir modificaciones a la informaci n...

Page 22: ...rocesador realice fusiones Sin embargo el procesador debe calibrarse lo antes posible AVISO No se puede garantizar el voltaje de salida correcto si no se calibra el procesador al menos una vez cada do...

Page 23: ...o Fusible accesible para el usuario Interruptor de parada de emergencia Puede almacenar informaci n de fusiones para 1000 fusiones Modelo RF 3000LE Especificaci n Las juntas selladas herm ticamente de...

Page 24: ...n Luego con la malla de esmeril de grano 60 lije los extremos de la tuber a y aco plamientos marcados para quitar el brillo natural del pl stico Despu s del lijado limpie bien todas las superficies de...

Page 25: ...de energ a exclusiva y encendida conecte los cables principales al acoplamiento Conecte los cables conductores Paso 5 Seleccione el estilo de acoplamiento La unidad ahora pedir al instalador que sele...

Page 26: ...los par metros presione START para empezar la soldadura por fusi n Pantalla de selecci n del tipo de ciclo de fusi n Paso 9 Terminaci n exitosa de la soldadura Luego de presionar START el Rionfuser i...

Page 27: ...ten en un formato binario que es compatible con una hoja de c lculo Excel con macros gratuita disponible en el Departamento de Ingenier a de Orion Para descargar los datos de fusi n del procesador a u...

Page 28: ...CA debe Recibir el correcto mantenimiento y estar sujeta a un programa de mantenimiento peri dico Proporcionar voltaje de salida dentro del rango de funcionamiento especificado Contener un tomacorrie...

Page 29: ...braci n tan pronto como comience a mostrar este mensaje recordatorio En la fecha de vencimiento de la calibraci n el procesador mostrar Error 113 Calibraci n requerida y dejar de fusionar hasta que se...

Page 30: ...ienes da ados si este producto no funciona correctamente otros costos resultantes de cargos laborales retrasos vandalismo negligencia contaminaci n causada por materiales extra os da os por condicione...

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