background image

Troubleshooting Guide

 

6          IOM-ACV-113-19_6113-19 2115 

EDP# 1917091 

© 2021 Watts

IOM-ACV-113-19_6113-19 2115 

EDP# 1917091 

© 2021 Watts         7

Issue

Possible Cause

Corrective Action

Notes

Main Valve will not 
open

Closed isolation valves in pilot system.

Check isolation valves, ensure 
open. 

Insufficient supply pressure.

Check upstream pressure.

Depending on water 
source, supply pressure 
may not be controlled by 
valve operator.

Main valve stem assembly corroded/
damaged

Inspect stem assembly, clean/
replace if necessary.

Blockage in pilot system.

Inspect & clean any installed 
pilot system strainers, check 
orifice/speed controls for 
blockages.

Improperly configured opening speed 
control. 

Adjust opening speed control 
to verify functionality, adjust as 
required.

Standard setting for open-
ing speed control is 1 1/2 
- 2 1/2 turns open from full 
closed position. Can be 
adjusted in field. 

Pressure Sustaining Control not oper-
able

Rebuild or replace Pressure 
Sustaining Control 

Main Valve will not 
close

Closed isolation valves in pilot system

Check isolation valves, ensure 
open. 

Diaphragm is damaged

Conduct diaphragm seal test, 
repair and replace if necessary. 

Main valve stem assembly corroded/
damaged.

Inspect stem assembly, clean/
replace if necessary.

Blockage in main valve.

Perform freedom of movement  
test; if valve does not close,  
disassemble and remove  
blockage.

Worn/damaged valve seat. 

Perform  seat sealing check; 
disassemble and inspect/re-
pair seat if required.

Improperly configured closing speed 
control.

Adjust closing speed control 
to verify functionality, adjust as 
required.

Standard setting for 
closing speed control is 
11/2 - 21/2 turns open from 
full closed position. Can 
be adjusted in field.

Solenoid will not 
actuate

Possible Cause: Low or no voltage

Check voltage at the solenoid 
connection, insuring that it has 
the minimum of 85% of the 
coils rated voltage.

Should be performed by 
licensed electrician

Manual operated is engaged

Turn manual operator counter-
clockwise to disengage

Summary of Contents for LFM113-19

Page 1: ...the Booster Pump Control Valve 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing codes the ...

Page 2: ... Control Valves ACVs are designed for horizontal in line instal lation with the cover facing up main valve stem vertical Slow operation or premature stem and guide wear may occur if valve is not installed according to factory recommendations Consult factory for detailed engineering review prior to ordering if valve is to be installed other than horizontally in line 5 If valve is equipped with a pi...

Page 3: ...hat the manual operator is turn counter clockwise to a full OUT position See Figure 1 STEP 2 Energize the solenoid to check actuation and to confirm connec tion to power source STEP 3 De energize the solenoid prior to initial pump start STEP 4 Loosen a tube fitting or cover plug at the main valve to allow air to vent during start up STEP 5 Energize the solenoid at pump start to open the main valve...

Page 4: ...e energize solenoid to check that the main valve closes STEP 13 At valve closure booster pump will stop Adjust limit switch collar to final position to ensure positive actuation of limit switch elec trical contact if necessary by sliding up down to location See Figure 4 STEP 6 Opening Speed Flow Control Adjustment The Opening speed needle valve restricts flow out of the cover of the main valve If ...

Page 5: ... specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or tighten disc diaphragm assembly Test 2 Seat Seal Test 1 Close downstream isolation valve and install pressure gauges on an open inlet and outlet port of main valve 2 Open upstream isolation valve...

Page 6: ...ild or replace Pressure Sustaining Control Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blockage in main valve Perform freedom of movement test if valve does not close disa...

Page 7: ...Remove cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the installation of lifting eye bolts in order to facilitate cover removal installation ports are provided on the cover for this purpose 4 Remove the Disc and Diaphragm Assembly from the valve body ...

Page 8: ...brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded into the body of the valve and require a seat removal tool Figure 5 Table 1 details the tool dimensions for seat removal Valve seats 8 and larger are held in the valve body with stainless steel ca...

Page 9: ...oth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section 12 Return valve to service by following instructions on the Technical Bulletin matching the valve function Size in 11 4 11 2 2 21 2 3 4 6 8 10 12 14 16 P N 0677 01 0677 01 0677 02 0677 03 0677 04 0677 05 0677 06 0677...

Page 10: ...ess Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spacer Washer x5 NY300 Fiber 15 Disc Guide ASTM A743 CF8M 316 Stainless Steel 16 Shaft ASTM A276 304 Stainless Steel 17 Seat Ring ASTM A743 CF8M 316 Stainless Steel 17A Seat Screw 8 and Larger ASTM A276 3...

Page 11: ...IOM ACV 113 19_6113 19 2115 EDP 1917091 2021 Watts 11 NOTES ...

Page 12: ...not be responsible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances o...

Reviews: