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FRG3015-F-RV-IM-DE-W-UK-02-2022-Rev.0.1 | Part no. 10019421

EN

ENGLISH

8  Installation and commissioning

DANGER

Electrical energy!

Risk of death from electric shock.

•  Work on parts carrying live voltage must be carried out by 

qualified electricians only.

•  Disconnect the power supply of the system and secure it 

to prevent it from being switched on again before carrying 
out any installation, maintenance, cleaning or repair work.

NOTICE

The installation and commissioning of

the FRG3015-F RV must be carried out only by 
trained personnel who have been authorized by the 
manufacturer. 

!

!

 

CAUTION

When repairing the unit or replacing

parts, be sure to observe the specified installation posi-
tions and flow directions of the parts being replaced!

!

!

 

CAUTION

Material damage!

Pressure shocks may occur if the stop valve is opened 
or closed quickly.

•  Always open and close the stop valves slowly and in a 

controlled way.

8.1  Installation

All screw fittings must be checked and tightened if 
necessary prior to installation and commissioning!  
For the torques of the fitting see „5 Technical data“ on 
page 4�

!

!

 

WARNING

Hot water!

Risk of severe scalding.
Do not reach into the hot water when emptying the 

FRG3015-F RV. Ensure that the FRG3015-F RV has 

cooled down before carrying out maintenance, cleaning 

and repair work.

During installation it must be ensured that:
•  the cables from the pump and temperature limiter 

are not damaged or kinked 

•  the sensor capillary tube is not damaged or kinked
•  The cables must not be under tension�

1.  Fit the control station to the manifold with the 1" nuts and 

associated seals. 

The control station can be fitted on the right or left of 
the manifold by turning the eccentric screw fitting (5, 
Fig� 8-1), also upside down�

2.  Fit the temperature limiter to the supply collector pipe on 

the manifold.

3.  Connect the control station to the power supply.

Further information about electrical connection of the 
control station can be found in the separate documen-
tation for the assemblies�

4.  Set the temperature on the (optional) temperature limiter 

to approx. 55 °C.

NOTICE

To ensure that the pump runs only when

heat is required, the manufacturer recommends con-
necting the pump to a pump relay (e.g. the pump logic 
of an electrical control distributor that also controls the 
actuators). Alternatively, the pump can be operated with 
a timer switch. 

8.2  Temperature limiter

In the event of a fault, the temperature limiter switch-
es off the circulation pump and so avoids overheating 
of the surface heating system�

•  The temperature limiter must be fitted to the supply of the 

heating circuit manifold.

•  Set the temperature on the (optional) temperature limiter to 

approx. 55 °C.

8.3  Initial commissioning

All screw fittings must be checked and tightened if 
necessary prior to installation and commissioning!

Torques of the fittings:

¾" fittings: 35 Nm
1" fittings: 55 Nm

1.  Connect the control station to the pipe network.
2.  Fill, flush and vent the heating system.

The non-return valves (4 and 8, Fig� 3-1) in the mixer 
bypass prevents any short circuit when flushing�

NOTICE

Flushing is permitted only in the direction

of flow of the heating circuits, i.e. the water must enter 
through the flow manifold and come out of the return! 
The drain must always be open, as otherwise the high 
water pressure could damage the heating system.  
The instructions on flushing in the operating manual for 
the heating circuit manifold must also be observed.

Summary of Contents for FRG3015-F RV

Page 1: ...FRG3015 F RV Control station for constant maintenance of the flow temperature in surface heating systems Installation and Operating Manual translated from the original operating manual WattsWater eu ...

Page 2: ...mity A Declaration of Conformity according to Machinery Directive 2006 42 EC has been issued for the FRG3015 F RV product 1 3 Product features All connections to the system have 1 male thread and flat sealing Very convenient controls compact space saving design Contents 1 General information 2 1 1 Important information about this manual 2 1 2 Product conformity 2 1 3 Product features 2 2 Safety 3 ...

Page 3: ...e operated by people including children with limited physical sensory or mental capacities or by people with insufficient experience or previ ous knowledge 2 4 Foreseeable misuse The following is considered to be foreseeable misuse Operating the FRG3015 F RV beyond its specifications Improper use of the FRG3015 F RV Modifications to the FRG3015 F RV that have not been agreed with the manufacturer ...

Page 4: ... be checked on the thermometer 7 Check valve 4 prevents a short circuit of the primary cir cuit The temperature limiter 1 switches off the circulating pump 3 when the supply temperature is exceeded thus preventing the panel heating system from overheating 5 Technical data Hydraulic performance data Max operating pressure 6 bar Max ambient temperature1 40 C Max operating temperature1 80 C Setting r...

Page 5: ... 6 Overall dimensions 127 5 210 G1 DIN228 G1 DIN228 319 25 188 39 5 26 5 94 1 Fl DIN228 1 Fl DIN228 Fig 6 1 Overall dimension 7 Pressure loss diagram 1 100 100 1 000 1 000 10 000 10 10 Fig 7 1 Pressure loss diagram Flow rate l h Pressure loss mbar Injection Manifold side ...

Page 6: ...on can be fitted on the right or left of the manifold by turning the eccentric screw fitting 5 Fig 8 1 also upside down 2 Fit the temperature limiter to the supply collector pipe on the manifold 3 Connect the control station to the power supply Further information about electrical connection of the control station can be found in the separate documen tation for the assemblies 4 Set the temperature...

Page 7: ...ally used for sur face heating systems The system temperature is often significantly lower than the maximum value that can be set on the thermostat head To avoid damage to the floor structure from excess temperature the flow temperature set value can be limited and locked in on the thermostat head 1 Set the temperature and with the surface heating run ning check it on the thermometer 2 If it is co...

Page 8: ...en Hot water is injected from the primary heating circuit As a result the control station heats up When the maxi mum temperature of the TL is reached the contact opens The pump does not switch on again Remove TL from the control station and fit to supply heat ing circuit manifold See 1 1 2 Underfloor heating flow temperature cannot be set to the required value or the feed temperature fluctuates si...

Page 9: ...or replace seals as required 2 Functional check Check that settings and operating and performance parameters are set correctly Check flow noise during operation Ask users if there are any noticeable problems 3 Action to be taken following maintenance work Check that all screw fittings that were unscrewed have been retightened and retighten if necessary Remove all tools materials and other equipmen...

Page 10: ...RG3015 F RV properly or commission a specialist company to do so 3 Sort the assemblies and component parts into recyclable materials hazardous substances and operating materials 4 Dispose of the assemblies and components in accord ance with local laws and regulations or take them to be recycled 11 1Return to the manufacturer Get in contact with the manufacturer if you would like to return the FRG3...

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